TJXTREME
Installation and Operation Manual
PG 34/36
REV: A (5/8/2020)
11.
Final Steps & Testing of Kit
11.1.
Reconnect Vehicle Battery(s)
CAUTION:
Before connecting vehicle battery(s),
verify all wiring is properly connected and no shorts
exists. Use of Multi-Meter, or Test Light is
recommended to check continuity of all connections.
11.2.
Test Air Compressor
11.2.1.
Turn vehicle ignition to on position and
allow compressor to fill Air Tank. Initial fill
may take approximately 1.5-3 minutes; Air
Compressor should shut off automatically
once full pressure is achieved.
11.2.2.
If compressor runs excessively (i.e., 5
minutes or more), disconnect electrical
power to Air Compressor and listen for air
leaks in system. Repair any problems and
retest; contact Kleinn technical support if
problem persists.
11.2.3.
Inspect all air line connections (i.e., Air
Tank fittings, Quick Connect fittings, Air
Horn fittings, etc.) for leaks by using a soap
and water solution sprayed directly onto
fittings
11.2.4.
System must be pressurized or at least Air
Compressor running
11.2.5.
If an air leak is found:
11.2.6.
Safely release air pressure from system
(i.e., slowly open drain valve)
11.2.7.
Disassemble leaky connection, re-seal and
reinstall fittings as needed
11.3.
Test Train Horns
11.3.1.
Allow Air Compressor to run and shut-off
automatically (i.e., Air Tank is full)
11.3.2.
Verify all tubing and electrical wire is
securely fastened to vehicle, brackets, or
kit parts; if necessary, use extra zip ties to
hold tubing and wire in place
11.3.3.
Ensure all nearby persons have adequate
hearing protection and provide courtesy
warning to neighbors or others in vicinity
WARNING:
NEVER operate train horns with ears
close to trumpets or in an enclosed space
without
substantial hearing protection
Ear Plugs and Ear Muffs) for all persons closer
than 100 feet from vehicle. Never operate train
horns outdoors when persons are near vehicle
without adequate hearing protection.
11.3.4.
Briefly activate Horns by pressing Horn
Button for one (1) second; repeat three (3)
times with a short rest period between
(i.e., 1-3 seconds)
11.3.5.
Horns should sound as expected and be
loud;
click to listen to example 230 Kit
11.3.6.
Horn sound/loudness will taper quickly as
Air Tank loses pressure
11.3.7.
Allow Air Compressor to refill tank, if
needed and activate Horns for longer
three (3) second period to ensure Horns
are functioning properly.
11.4.
Test Quick Connect Coupler
11.4.1.
Allow Air Compressor to refill tank, if
needed
11.4.2.
Attach supplied INF-1 inflator kit to Quick
Connect Coupler and verify adequate air
pressure is available
11.4.3.
Test fill tires on vehicle, bicycle, etc.
11.4.4.
Use Air Blow Gun
11.4.5.
Use Air Impact Gun
11.5.
Replace Rear Seat & Carpet/Mat
11.5.1.
Re-install rear seat, carpet/mat. See
owner’s manual for specific direction on
seat, if needed.
11.6.
Verify Driver Seat Latches
11.6.1.
Ensure that head of new inboard bolt is
not too tall to prevent seat from latching.
If necessary, use a hand grinder/file and
slightly grind front edge until seat latches.
End of Section
