RAMHD-734KIT6450
Installation and Operation Manual
PG 29/32
REV: A (08/05/2022)
9.
Initial Testing of Kit
9.1.
Test Air Compressor
a.
Turn vehicle ignition to on position and allow compressor to fill Air Tank. Initial fill may take
approximately 1.5-3 minutes; Air Compressor should shut off automatically once full pressure is
achieved.
b.
If compressor runs excessively (i.e., 5 minutes or more), disconnect electrical power to Air Compressor
and listen for air leaks in system. Repair any problems and retest; contact Kleinn technical support if
problem persists.
c.
Inspect all air line connections (i.e., Air Tank fittings, Quick Connect fittings, Air Horn fittings, etc.) for
leaks by using a soap and water solution sprayed directly onto fittings
a.
System must be pressurized or at least Air Compressor running
d.
If an air leak is found:
a.
Safely release air pressure from system (i.e., slowly open drain valve)
b.
Disassemble leaky connection, re-seal and reinstall fittings as needed
9.2.
Test Train Horns
a.
Allow Air Compressor to run and shut-off automatically (i.e., Air Tank is full)
b.
Verify all tubing and electrical wire is securely fastened to vehicle, brackets, or kit parts; if necessary, use
extra zip ties to hold tubing and wire in place
c.
Ensure all nearby persons have adequate hearing protection and provide courtesy warning to neighbors
or others in vicinity
WARNING:
NEVER operate train horns with ears close to trumpets or in an enclosed
space without
substantial hearing protection
(i.e., > Ear Plugs and Ear Muffs) for all
persons closer than 100 feet from vehicle. Never operate train horns outdoors when
persons are near vehicle without adequate hearing protection.
a.
Briefly activate Horns by pressing Horn Button for one (1) second; repeat three (3) times with a short
rest period between (i.e., 1-3 seconds)
i.
Horns should sound as expected and be loud;
click to listen to example 230 Kit
ii.
Horn sound/loudness will taper quickly as Air Tank loses pressure
b.
Allow Air Compressor to refill tank, if needed and activate Horns for longer three (3) second period to
ensure Horns are functioning properly.
9.3.
Test Quick Connect Coupler
a.
Allow Air Compressor to refill tank, if needed
b.
Attach supplied INF-1 inflator kit to Quick Connect Coupler and verify adequate air pressure is available
i.
Test fill tires on vehicle, bicycle, etc.
ii.
Use Air Blow Gun
iii.
Use Air Impact Gun
