RAMHD-230/734KIT
Installation and Operation Manual
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PG 2/41
REV: BETA (2/19/2018)
Table of Contents
1.
How to Use this Manual .................................................................................................................................... 4
1.1.
Interactive Manual using Adobe Reader ................................................................................................... 4
1.2.
Your Kit Part Number and this Manual ..................................................................................................... 4
1.3.
Illustration/Photo Details and Orientation ................................................................................................ 4
2.
Safety First ......................................................................................................................................................... 5
3.
Application Chart ............................................................................................................................................... 6
3.1.
100% Direct Bolt-On Vehicle List ............................................................................................................... 6
3.2.
**Excluded Vehicles .................................................................................................................................. 6
3.3.
Aftermarket Product Compatibility ........................................................................................................... 6
4.
Kit Installation Overview ................................................................................................................................... 7
4.1.
Approximate Installation Time .................................................................................................................. 8
4.2.
***Quick Install Outline
............................................................................................................................. 9
5.
List of Tools and Supplies ................................................................................................................................ 10
5.1.
Standard Tool List (Required) .................................................................................................................. 10
5.2.
Special Tool List (Recommended) ........................................................................................................... 10
5.3.
Shop Consumables List (Recommended) ................................................................................................ 10
6.
Parts List .......................................................................................................................................................... 11
6.1.
Pre-Packaged Electro-Mechanical Items ................................................................................................. 11
6.2.
Air Fittings and Related Items ................................................................................................................. 12
6.3.
Electrical Small Components and Related Items ..................................................................................... 14
6.4.
Bolt-On Brackets and Hardware/Fasteners ............................................................................................. 14
7.
Bench Assembly Steps ..................................................................................................................................... 16
7.1
Unpack and Layout Kit Parts .................................................................................................................... 16
7.2
Disassemble Train Horn Kit ...................................................................................................................... 16
7.3
Mount Medium and Large Horn Drivers to Bracket ................................................................................ 18
7.4
Mount Small Horn Driver to Bracket ....................................................................................................... 19
7.5
Mount Air Tank to Bracket ...................................................................................................................... 21
8.
On-Vehicle Mechanical Assembly Steps .......................................................................................................... 23
8.1
Large-Medium Horn Assembly Installation ............................................................................................. 23
8.2
Small Horn Assembly Installation ............................................................................................................ 25
8.3
Air Tank Assembly Installation ................................................................................................................ 28
8.4
Compressor and Bracket Installation ...................................................................................................... 30
