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WARNING!

•  Read and understand the entire operator’s manual before using the pallet truck.
•  Don’t load pallet truck beyond rated capacity of 5,500 lbs. for the 
  standard models and 6,600 lbs. for heavy-duty models.
•  Secure load before transporting.
•  Keep the load centered on the pallet.
•  Don’t operate loaded pallet truck on ramps or inclines.
•  Always wear appropriate safety shoes.
•  Never leave a loaded pallet truck unattended in the raised position; 
  always lower load to the floor.

PALLET TRUCK ASSEMBLY

 

Note: 

Individual trucks are assembled and ready to use. Pallet trucks purchased in  

 

 

crate quantities (6 units to a crate) require some assembly.

Tools needed for assembly: 

hammer, flat screwdriver, 14mm wrench 

 

*** IMPORTANT - SAFETY ***

Verify that spring safety pin is in place. 
The pin should be well rested in the 
holes situated on each side of the pump 
housing. If the safety pin is not rested 
properly in one of the holes, put pres-
sure on the spring using a “C" clamp 
pushing down on the pump stem. Once 
pressure is relieved on the pin, reinsert 
properly and remove clamp slowly,

To attach handle assembly to the frame:

If handle pin’s center hole is 
facing away from you, insert pin 
from other side.

*** IMPORTANT - FACT *** 

The up/down lever’s chain 
passes through this center hole. 
If left this way, the chain will 
have an “S" form and be under 
too much tension, making the 
up/down lever difficult to use 
accurately.

1.

Insert handle pin without the 
handle and verify that the center 
hole is facing you.

3.

4.

Insert handle pin into cor-
responding holes and using a 
hammer, drive in one spring pin 
on one side only.

2.

Summary of Contents for Standard MJ484

Page 1: ...Instruction Manual Standard MJ484 MJ489 ML372 and Heavy Duty MJ490 MJ495 and ML373 Hydraulic Hand Pallet Truck 9008 08 29 07...

Page 2: ...wrench IMPORTANT SAFETY Verify that spring safety pin is in place The pin should be well rested in the holes situated on each side of the pump housing If the safety pin is not rested properly in one...

Page 3: ...ce the chain is in the proper position check to see that it moves freely and that it is not obstructed Using both hands push on the valve cam to raise the hook inside the housing and feed the end of t...

Page 4: ...ter notch of the slot To lift a load 1 Lower forks to lowest position 2 Insert forks under load or into pallet 3 Place lever in UP position bottom part of the slot 4 Move handles up and down until for...

Page 5: ...red Height 3 3 75 mm 75mm L Fork Length 36 42 48 36 42 48 48 36 42 48 36 42 48 48 915mm 1070mm 1220mm 915mm 1070mm 1220mm 1220mm 915mm 1070mm 1220mm 915mm 1070mm 1220mm 1220mm E Fork Width 6 1 4 6 1 4...

Page 6: ...r Cam chain broken Replace cam chain UP DOWN cam nut out of adjustment Refer to Adjusting UP DOWN Cam in this manual Broken fork rods and linkage Consult authorized service centre Cam chain lock nut f...

Page 7: ...HYDRAULIC HAND PALLET TRUCK ASSEMBLY A...

Page 8: ...o Description Qty 49 MJ600 Main Lift Piston 1 51 MJ613 Lock Nut 2 52 MJ614 Guide Roller 2 53 MJ615 Bolt 2 54 MJ616 19 Shaft for 20 5 W pallet trucks 1 54 MK704 24 Shaft for 27 W pallet trucks 1 55 MJ6...

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