Klever Q-Powe, User Manual

Page 1: ...Klever Q Power User manual...

Page 2: ...tery 34 6 4 4 Transport of the battery 35 6 5 Troubleshooting 35 7 The bicycle 36 7 1 Saddle and handlebar adjustment 36 7 1 1 Folding the handlebar down 38 7 2 Headset 38 7 3 Suspension fork 40 7 4 B...

Page 3: ...ions please read the operating instructions on the following pages There you will find appropriate in formation on all important technical questions and details If you have any further questions pleas...

Page 4: ...ressure of the tires of your bicycle Starting the electric drive To start the display must be attached to the seat There are two ways to activate the system 1 Press and hold the start button for 1 sec...

Page 5: ...he charger stops and the battery is charged Now first pull the power plug from the wall socket and remove the charging plug from the battery afterwards Charging status Charging indicator LED Charger C...

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Page 7: ...t ructions of individual components Please note especially the bolded portions which are also marked with a warning The most important information are briefly summarized and you should definitely pay...

Page 8: ...independently functioning brakes on front and rear The additional electric drive is controlled from 25 km h to 0 and thus meets the legal requirements for a bicycle Through this limitation of support...

Page 9: ...om confirms herewith that the following product Q Power Modelyear 2016 Complies with all relevant provisions of directive 2006 42 EC Mashinery Similarly the machinery all provisions of Directive 2004...

Page 10: ...t 3 Check the correct function of the brake 4 Check the correct air pressure and tread depth of tires 5 Check the lighting system for proper operation 6 Check the bolted joints and the tightness of th...

Page 11: ...ame fork and suspension points regularly for wear of components and other changes Bring your bike regularly to your dealer and respect the ins pection plan so that he can detect and repair such parts...

Page 12: ...es whenever possible Always keep your bike in perfect technical condition Use your bike only in accordance with its intended purpose see section Intended use Never use your mobile phone or headphones...

Page 13: ...consists of the following com ponents Image 8 1 Battery 2 motor 3 Interface display 4 Control unit 5 The torque sensor 6 cadence sensor 7 Charger image 8 Once you have turned on the system See also se...

Page 14: ...equipped with a torque sensor in the right dropout This sensor accurately measures the tension you apply on the chain and gives the information about your power output to the system The control unit t...

Page 15: ...upport will be given when you press the walk button To protect the battery the support level will be limited to M from a remainiing charge of 10 From a remaining charge of 5 the support level is limit...

Page 16: ...set into its base the system starts With the display already in its seat while the system is off you have two ways to start it Image10 1 Push the power button the system will make a check for the fir...

Page 17: ...re stored Now the Pedelec works like a normal bicycle Press the button again the system starts at exactly the point at which you have turned it off and all old settings and levels of support are enabl...

Page 18: ...E g the selected support level is on M medium and you push the plus button the support level of the motor will increase exactly one level in this case H High MENU Button Image 14 By pressing the menu...

Page 19: ...ange and displays it on the screen image 15 example 38 km Trip Kilometers ridden since the last reset image 16 examp le 130 6 km If you want to set the odometer to zero e g at the beginning of a day t...

Page 20: ...ou feel secure and control the process drive on public roads 2 As a turbo support while driving When you need extra support for a short period for example on a steep ramp press the turbo button and to...

Page 21: ...dditionally you can check the charging level with the LED on the front side of the battery See also Section 6 4 1 Charging the battery To save energy it s not possible to choose the highest support le...

Page 22: ...n High support Steepinclines Fierceheadwinds T Turbo 4 bars additional pushing of the TURBO button button on the display holder TURBO function works only when pedaling can be pressed at any support le...

Page 23: ...column you will find 5 different submenus The left column stands for assignment of the adjactent buttonss next is set to the MENU button enter is set to the button exit is set to the button With these...

Page 24: ...ial number Battery Battery temperature TRQ Torque DRIVER Driver temperature ZTR Zero torque MOTOR Motor temperature PED Pedal speed DC Designed capacity ABOUT submenu In below table you can find the d...

Page 25: ...their number or with the callers name if stored in your smartphone D INFO submenu In this submenu you can select which information is shown in the lower right information line of the display With sel...

Page 26: ...keep the light on at any time as it improves safety even at daylight If PAIR is set to YES the bike can only be used with the panel that was attached when setting this function The bike can not be use...

Page 27: ...d ope rate the system Disassembly of the display panel Push the display panel backward against the spring loaded contacts Then lift the upper portion of the display panel to remove it Assembly of the...

Page 28: ...me even if it is not completely discharged In practice it has been shown that it is even better to charge it again after short distances of a few kilometers Your battery has a lifetime of 700 charging...

Page 29: ...e before loading Caution Do not put it on a heater do not heat with a hair dryer Caution Charge the battery only with the provided exclusively dedicated charger Do not use any other type of charging u...

Page 30: ...hort trips Avoid temperatures below 10 C and above 45 C for a long time Never start with a cooled battery After an extended period about two months of storage the battery should be recharged Protect i...

Page 31: ...ndicator LEDs on the charger and battery Connect the power cable to the charger Insert the power plug of the charger into the wall socket the LED lights solid red the charger is ready to charge Image...

Page 32: ...Make sure that the battery is no longer connected to the charger after the successful charge process Likewise the charger should be disconnected from the power supply Battery and charger become warm...

Page 33: ...eadwind or tailwind winter or summer The smaller the selected support level the longer the range of the electric system Generally you can expect the following ranges Fully charged battery 355 Wh Tempe...

Page 34: ...image 33a Now you can charge the battery separately or store it safely for a longer ride break In case of disassembly we recommend to protect the battery connector against humidity with the rubber sea...

Page 35: ...p the battery in such a man ner that it cannot move around in the packing Please also observe possibly more detailed national regulations In every case of concerning transport of the batte ry please r...

Page 36: ...k described require mechanic experience and appropriate tools Use to tighten the screws a torque wrench and never exceed the maximum torque of the screws All the necessary tools and information to the...

Page 37: ...ht break or the frame might be damaged Handlebar adjustment The position of the handlebar depends on the Seat position you would like to have on your bike You can optimal your seat position by adjust...

Page 38: ...lever The nut only has to be turned by a few degrees clockwise If it is turned to far the interlocking button does not seize on the bolt head that sits on the side An accidential release of the lever...

Page 39: ...ten the clamping screws firmly 4 Pay attention to the maximum torque of the screws which shall not be exceeded under any circumstances 5 Check for play again and repeat the process if necessary If it...

Page 40: ...some lubricating spray or some hydraulic oil so it can smooth deflecting and the bearings remain always lubricated Caution You should never clean the fork eit her with a steam cleaner or with harsh d...

Page 41: ...air could have come into the brake system and must be removed by bleeding the brake This and the replacement of worn brake pads and discs should be done by an authorized dealer Attention Oiled brake p...

Page 42: ...engthen slightly and the derailleur has to be readjusted With the adjustment screw of the shift lever Image 47 you can readjust the tension of the shift cable With the two posi tioning screws on the r...

Page 43: ...d leads to increased wear on the chain wheel and on the sprockets of the cassette The exact control of the chain should be carried out at the dealer who has the necessary tools to measure and replace...

Page 44: ...e battery charge is so low that the propulsion system is not able to deliver assistance through the motor there is still enough energy to keep the light on for at least 2 hours In case of a failure in...

Page 45: ...e rear wheel Shift the chain to the smallest sprocket on the free wheel Turn off the electric drive system Loosen the motor connectors clamp on the inside of the left chain stay using a Torx T25 key S...

Page 46: ...Secure the disc brake with a transport lock analogous to the rear brake The assembly is done in reverse order During assembly please carefully place the disc between the brake pads Make sure to tighte...

Page 47: ...dewall Schwalbe Big Apple 2 5 to 5 0 bar 35 70 psi Regularly check the correct tire pressure before every ride and adjust it if necessary The bike is equipped with an inner tube with schrader valve as...

Page 48: ...the instructions on the repair kit or if necessary replace it 7 Check the tire for sharp objects that could have caused the puncture and remove them If the fabric of the tire is dama ged replace it 8...

Page 49: ...r the lock function is cancelled We stronghly recommend to use a high quality lock to secure your bike on a fixed object like a traffic sign or bike stand 7 10 Accessories Useful accessories can incre...

Page 50: ...ped frame tubes make it very difficult to fasten the bike securely In addition permissible maximum weight and to tightly sized brackets and rails of the carrier limit secure transportation You should...

Page 51: ...should repair varnish damages at once All parts liable to corrosion should be maintained and preserved by appropriate means The chain should be lubricated regularly like all other movable mechanical p...

Page 52: ...erved in a dry place and cover additionally with a tarp Conserve the electrical contacts through some suitable care oil Winter storage in the garage is only partially recommended By the dissolved salt...

Page 53: ...e collected separately and returned to an environmentally friendly recycling The same goes for batteries according to the European Directive 2006 66 EC Please return broken or defective batteries to a...

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Page 55: ...ndicator via LED 35 red orange 35 75 75 Green Allowable discharge temperature 20 50 Allowable storage temperature 12 months 20 25 optimal 5 20 C Allowable charging temperature range 5 45 5 optimal 20...

Page 56: ...r Input voltage 200 240 V 47 63 Hz Output voltage of 48 V Maximum charge current 2A Output power 96 watts Charge time 6 for 8 Ah battery 0 100 capacity or 4 hours 0 95 Size 167 x 65 x 41 mm no fan Wei...

Page 57: ...Allen wrench 4mm 5 5 Nm max Carrier Clamp nuts Hexagon self locking M5 8mm open end wrench 5 5 Nm max Pedals 15mm small open end wrench 35 Nm max Button bracket Bearing cups BSA Threat Special bearin...

Page 58: ...es Size 20 x 2 00 50 406 The recommended tyre pressure 2 5 5 bar Circumference approximately 1610 mm The exact circumference of the wheel depends on the air pressure and the weight load of the bike To...

Page 59: ...r was present see Chapter 14 Warranty claims are not available for damages caused by accidents or force majeure for damages caused by misuse or mishandling when relatet to parts which have a functiona...

Page 60: ...nd tear by accidental damage vandalism and by impro per assembly or repair 1 Warranty repairs will be made exclusively by Klever Mobility or an authorized dealer 2 Costs through a prior executed repai...

Page 61: ...to drive on public roads To keep your bike always running and roadworthy regu lar reviews and inspections are required or necessary repairs should be made immediately Klever Mobility is not liable if...

Page 62: ...tacle Regularly check the concentricity of the rim and the spoke tension If the wheel has a radial or axial offset it should be readjusted immediately In the event of breakage of a spoke the broken sp...

Page 63: ...rated by a Dynamo a batte ry with 6V or a rechargeable battery 5 All lights and reflectors must have a K mark with number and a waved line 6 The rear light with red light has to be attached on the bik...

Page 64: ...nter time Generally it is not a problem to ride the bike at cold tempera tures But take care that the battery won t be completely cold The range can diminish by up to 30 due to cold tempera tures Take...

Page 65: ...s But because of the natural aging process over time the battery loses more and more capacity Void the warranty if I do not stick to the recommended regularly inspections No the warranty does not expi...

Page 66: ...ing the information and illustra tions in this manual are reserved A liability of publishers and other third parties for contribu tions from this manual and the fact devoted damages of any kind are ex...

Page 67: ...he case of warranty claims together with proof of purchase If your Pedelec gets stolen the data facilitate the work of the police Name Street City Postcode Tel Email Bicycle model Frame size Frame col...

Page 68: ...mend after 500 1 000 km or within a year to carry out the first inspection Any further should be carried out after 2000 3000 kilometers or once a year An inspection should be made by an authorized dea...

Page 69: ...tion Date After 3 000 4 000 km or within 2 years of purchase Date Stamp Signature Repairs Replaced components 3 Inspection Date After 5 000 7 000 km or within 3 years of purchase Date Stamp Signature...

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Page 72: ...Klever Mobility Europe GmbH Dieselstr 6 D 50859 K ln www klever mobility com Tel 49 2234 93342 0 Fax 49 2234 93342 24 info klever mobility com...