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Operation and installation manual                                             2015.12.07 

 

Sawdust  granulate  (pellets)  should  be  at  least  hard  enough  for  it  to  be  impossible  to  crush 

a  few  fuel  granules  in  a  clenched  fist,  preventing  the  feeder  from  getting  jammed.  Light  colour  grades  are 

recommended, without bark, which can cause deposit formation in the burner. 

 

3

 

Construction of a KLIMOSZ DUOPELET boiler 

 

The KLIMOSZ DUOPELET automatic boiler is not maintenance-free and requires the user to carry out 

some periodic maintenance activities; it is therefore recommended that the user should carefully read the principles 

of its operation, regulation and maintenance in order to avoid any problems related to its working.  

The main part of the boiler is a steel heat exchanger, made from 6-8mm internal sheet and 4mm external 

sheet.  KLIMOSZ  DUO  PELLES  NG  15  ÷  75  boilers  can  be  installed  in  a  closed  system.  KLIMOSZ  DUO 

PELLES NG 100 ÷ 150 and KLIMOSZ DUOPELET B 15 ÷ 35 boilers can be installed only in a open system. In 

the  lower  chamber  there  is  situated  the  automatic  burner  to  combust  pellets.  In  the  automatic  mode  there  is  an 

automatic  ignition.  After  the  ignition  module  thanks  to  the  ventilator,  automatic  cleaning  is  activated.  Below  the 

combustion chamber there is an ash tray situated. 

Next to the boiler, there is a fuel storage bin with a feeder screw at the bottom. The fan which provides air 

for  combustion  is  situated  below  the  automatic  burner.  The  amount  of  air  for  combustion  can  be  regulated  by 

changing the fan rotation speed on the boiler regulator (recommended) or by manual setting of the choking flap on 

the fan. 

The heating water inlet is situated on the back wall of the exchanger, in its bottom middle; the water outlet 

is situated on the top left and right. In the back of the boiler there is a smoke conduit, which carries flue gas to the 

chimney.  The  steel  exchanger,  its  cover  as  well  as  lower  and  upper  door,  are  covered  with  mineral  insulation, 

which reduces heat loss during combustion. The steel casing is protected with high quality powder paint. 

Boiler  is  prepared  t  ochange  the  side  of  the  fuel  tank  and  the  burner.  Doors  also  can  be  opened  on  both 

sides. 

 

 

4

 

Construction of a KLIMOSZ UNI  PELLETS boiler 

 

The KLIMOSZ UNIPELET automatic boiler is not maintenance-free and requires the user to carry out 

some periodic maintenance activities; it is therefore recommended that the user should carefully read the principles 

of its operation, regulation and maintenance in order to avoid any problems related to its working.  

The boiler drum consists of sections with the help of pressured boiler nipples and is secured with boiler screws. 

The  sections  create  burning  and  ash  space,  water  space  and  a  convective  part.  Heat  water  input  and  output  are 
situated at the back part of the furnace. 

The back section of the furnace has a smoky chimney – pot and a heat water flange in the upper part, and a 

returnable water flange with a socket for impregnating and clearing plug. Stoker and ash door and a firebox door 
under them are fixed to the front section. 

The whole boiler drum is isolated with a stifling, mineral isolation that reduces losses by sharing heat into the 

surroundings. The steel jacket is fitted in colour with a quality comaxite paint 

 

 

4.1

 

Hand-fired furnace of the KLIMOSZ DUOPELET boiler  

 

The  KLIMOSZ  DUOPELET  boiler  provides  the  possibility  for  burning  solid  fuels  in  the  traditional 

mode.  After  manual  loading,  wood  and  coal,  as  substitute  fuel,  can  be  burnt  in  the  upper  part  of  the  exchanger, 

called  the  "upper  combustion  chamber".

 

The  upper  combustion  chamber  is  an  emergency  chamber,  in  which 

burning throughout the heating season is not recommended due to the lower power capacity achieved as compared 

to the maximum power capacity of the boiler. For burning in the upper chamber to run properly, some conditions 

for chimney draught have to be met

.

 

Summary of Contents for DUOPELET 100

Page 1: ...Operation and installation manual 2015 12 07 1 ...

Page 2: ...emperature C 100 170 100 170 100 200 Boiler class 5 5 5 4 Approximate combustion time Wood h 2 2 2 2 Mass DuoPelet NG DuoPelet B kg 380 320 450 375 480 390 560 Heating area of the boiler m2 2 1 3 1 3 5 4 4 Water volume dm3 70 92 105 115 Diameter of fumes outlet mm 160 160 160 160 Chimney draught Pa 10 15 10 20 10 20 10 20 Capacity of the fuel tank dm3 260 260 260 260 Water maximal working pressure...

Page 3: ... 1415 1575 Heating area of the boiler m2 5 8 8 1 11 1 15 2 Water volume dm3 148 195 260 360 Diameter of fumes outlet mm 200 200 200 200 Chimney draught Pa 20 30 20 30 20 35 25 35 Capacity of the fuel tank dm3 700 700 700 700 Water maximal working pressure bar 1 8 2 0 2 0 2 0 Water minimal working pressure bar Water maximal trial pressure bar 2 7 3 0 3 0 3 0 Recommended working temperature for heat...

Page 4: ... bar 4 0 Water minimal working pressure bar Water maximal trial pressure bar 8 0 Recommended working temperature for heating water C 65 80 Maximal working temperature for heating water C 90 Minimal temperature of water returning to the boiler C 50 Maximal permitted level of heating material m 30 Noise level bar 4 0 Poziom hałasu dB 65 A Connections of the boiler heating and returning water 2 or 6 ...

Page 5: ...imney The steel exchanger its cover as well as lower and upper door are covered with mineral insulation which reduces heat loss during combustion The steel casing is protected with high quality powder paint Boiler is prepared t ochange the side of the fuel tank and the burner Doors also can be opened on both sides 4 Construction of a KLIMOSZ UNI PELLETS boiler The KLIMOSZ UNIPELET automatic boiler...

Page 6: ... 1144 178 90 70 275 55 105 35 2205 825 1555 620 600 725 100 600 1285 1144 178 90 70 275 55 105 45 2205 960 1555 629 600 850 110 600 1285 1144 178 90 70 275 55 105 55 2540 873 1826 800 840 714 165 800 1582 1450 102 90 112 400 97 74 75 2540 1020 1826 800 840 864 165 800 1582 1450 102 90 112 400 97 74 100 1220 1950 976 840 1200 200 840 1755 1450 111 100 81 488 154 55 150 1340 1950 976 840 1200 200 84...

Page 7: ...1135 178 90 70 275 55 105 25 825 1555 550 600 725 100 600 1285 1135 178 90 70 275 55 105 35 825 1555 620 600 725 100 600 1285 1135 178 90 70 275 55 105 Fig 2 Dimensions KLIMOSZ DUOPELET B boilers Fig 3 The heights to flue derived up are given below on the boiler KLIMOSZ DUO PELETS Klimosz Duo 15 1260 mm Klimosz Duo 55 75 1760 mm Klimosz Duo 25 45 1420 mm Klimosz Duo 100 150 1920 mm ...

Page 8: ...mm mm mm mm mm mm mm mm mm mm 15 1075 545 600 765 600 995 1135 675 967 272 5 193 2723 25 1171 545 600 861 600 995 1135 675 967 272 5 193 2723 35 1267 545 600 957 600 995 1135 675 967 272 5 193 2723 40 1363 545 600 1053 600 995 1135 675 967 272 5 193 2723 Fig 4 Dimensions KLIMOSZ UNIPELET boilers ...

Page 9: ...fire grate 8 Elastic pipe od the feeder 9 Cearamic catalizator 10 Mounting place for the burner sensor 11 Pellets burner 12 Ventilator 13 Ashpan 14 Boiler feet A B C Dimensions of the additional combustion chamber mm mm mm dm3 DUOPELET 15 320 394 360 45 4 DUOPELET 25 285 475 360 48 7 DUOPELET 35 285 475 430 58 2 DUOPELET 45 285 615 430 75 4 DUOPELET 55 326 474 600 92 7 DUOPELET 75 326 624 600 122 ...

Page 10: ...e lifecycle of the boiler and emission of fumes ATTENTION The correct chimeney drought is required to receive the adequate funcioning of the burner Fig 8 Pellets burner tube KLIMSOZ DUOPELET NG KLIMOSZ UNIPELET 1 Burner grate 2 Whole for the burner sensor 4 Mounting wholes of the burner 5 Ventilator Fig 9 Pellets burner trough KLIMOSZ DUOPELET B 1 Cast iron grate 2 Whole for the burner sensor 3 Fe...

Page 11: ...ormation that it is necessary to clean the boiler 6 Installation of the fire resistant catalyst The ceramic catalyst in KLIMOSZ DUOPELET and KLIMOSZ UNIPELET boilers consists of rectangular plates The plates should be put on shelves above the retort burner through the lower door of the ash pan Tab 5 Dimensions and number of catalysts chamotte Boilers Plate 1 mm KLIMOSZ DUOPELET Klimosz DuoPelet 15...

Page 12: ...maintanance procedure User should control the burner to receive the correct work Minimum once per week burner should be desactivated to clean the grate of the burner All nozzles should be cleaned to keep the correct air flow 1 Front section U 22C 2 Middle section with a strip 3 Rear section 4 Plug 5 Insert 6 Anchor bolt 7 Sealing 8 Clack valve of the thermomanometer 9 Thermostat well ...

Page 13: ...tion and who follow this Operation Manual The following should be done before the boiler is lit check whether there is enough water in the central heating and domestic water systems check whether the grate ash pan and flue conduits are clean remove the ceramic catalysts from the retort furnace chamber put the protective plate on the retort burner this prevents lighting the fuel in the retort burne...

Page 14: ...s parameters as well as the parameters of emission of hazardous substances in flue gas Boiler maintanance Remove ash to non flammable closed containers with increased resistance to corrosion for example zinc plated The boiler can be cleaned only after it has been extinguished and cooled down Cleaning the walls of the upper combustion chamber can be easily done through the open upper door Cleaning ...

Page 15: ...Operation and installation manual 2015 12 07 15 ...

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