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Assembly and Repair Instructions 

page 5 of 7 
release 0 

 

INTEC K200-FS 

file:  

Montage-Reparatur-

Anl INTEC K200-FS-
EN_100222.doc

 

 

 

Provide: Roth/BNi 

Approval:  Roth 

Printed pages will not be updated 

Date: 01.02.2010 

 
In the case of valves stated as being oil- and grease-free assembly is performed without grease and 
without other auxiliary substances. 

 
 
Tighten hexagon screws (15) crosswise gradually until the seal is evenly pressed out and cap (2) is metallically 
on block with body (1). 
 

4.3

 

Assembling the Hand Lever 

Push on hand lever, push on screw of the hand lever and tighten. Loosely tighten limit stop by means of the 
screws. Bring ball into an exactly aligned open position. In this position press the limit stop against the manual 
lever limit stop and tighten the screws of the limit stop. The limit stop is now perfectly aligned. 
Starting from ISO flange F12 the adjustments of the manual lever limit stop are made using eccentric screws. The 
eccentric screw is turned until it hits against the exactly aligned manual lever limit stop. Fix position of the screws 
using the nut. 
 

4.4

 

Function, Strength and Tightness Test 

After assembling the ball valve it must be checked whether it can move freely and whether the ball can turn un-
hampered. Finally the ball valve must be subjected to a strength and tightness test in accordance with EN12266 -
1 Nr. P10 / P11 / P12. 
 

4.5

 

Independent Conversion and Manufacture of Spare Parts 

Conversion while changing the valve is only permissible after agreement and written declaration by the manufac-
turer. Original spare parts and accessories authorised by the manufacturer serve the purposes of safety. 
If other spare parts are used and consequences result KLINGER SCHÖNEBERG GmbH shall not assume liabil-
ity. 
 

4.6

 

Incorrect Operation 

The operationally reliability of the valve is only guaranteed if it is used correctly in accordance with the operating 
instructions for KLINGER SCHÖNEBERG ball valves. The limit value specified in the technical documentation 
may under no circumstances be undercut. 

Summary of Contents for INTEC K200-FS

Page 1: ...S Table of Contents 1 Validity 2 2 General Remarks 2 3 Construction and Components INTEC K200 FS 3 4 Assembly of the INTEC K200 FS 4 4 1 Preparing for Assembly 4 4 2 Assembling the Valve 4 4 3 Assembl...

Page 2: ...mantled and taken apart by skilled personnel acquainted with the assembly commissioning and operation of this product Trained personnel within the meaning of these Assembly and Repair Instructions are...

Page 3: ...ot be updated Date 01 02 2010 3 Construction and Components INTEC K200 FS INTEC K200 FS 1 8 9 10 5 6 7 4 3 4 14 2 15 Pos 1 part body 2 cap 3 ball 4 seat ring 5 stem 6 below seal ring hex screw 13 body...

Page 4: ...brush for example In the case of valves stated as being oil and grease free the assembly should be made without grease and without other auxiliary substances Push the slit of the self locking nut 13 i...

Page 5: ...sing eccentric screws The eccentric screw is turned until it hits against the exactly aligned manual lever limit stop Fix position of the screws using the nut 4 4 Function Strength and Tightness Test...

Page 6: ...d the balls 3 falling out the balls should first be brought to the open position double D crosswise to the valve conduit After the ball 3 is brought to a close position it can be taken from the body 1...

Page 7: ...the body parts The nature of the sealing surfaces at the ball seal stem conduit body sealing and the flange seals must be checked The body parts are then jet cleaned inside and out with glass pearls...

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