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Operating instructions Type INTEC / KH2F-CI 

page 

1

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7

 

           Valid from 01/2018 

 

Operating instructions for  
KLINGER SCHÖNEBERG ball valves,  
Type INTEC and Type Chemoball KH2F-CI 

 
 

Contents 

 

 

 

 

 

 

 

Validity................................................................................................................................ 2 

 

 

 

 

 

 

Predefined application and maximum load………………................................................... 2 

 

 

 

 

 

 

Type and design….............................................................................................................. 2 

 

 

 

 

 

 

Safety …............................................................................................................................. 2 

 

4.1 

Safety notes………............................................................................................................. 2 

 

4.2 

Working at valves………..................................................................................................... 3 

 

4.3 

Staff……............................................................................................................................. 3 

 

4.4 

Notes for the operator…….................................................................................................. 3 

 

 

 

 

 

 

Installation........................................................................................................................... 4 

 

5.1 

Generals............................................................................................................................. 4 

 

 

5.1.1  Ball valves with flange connection.......................................................................... 4 

 

 

5.1.2  Ball valves with threaded ends............................................................................... 4 

 

 

5.1.3  Ball valves with welded ends………....................................................................... 5 

 

5.2 

Valves with actuators.......................................................................................................... 5 

 

 

5.2.1  General notes……….............................................................................................. 5 

 

 

5.2.2  Functional testing........................................................................... ........................ 5 

 

 

 

 

 

 

Operation............................................................................................................................ 5 

 

 

 

 

 

 

Storage and transport......................................................................................................... 6 

 

 

 

 

 

 

Maintenance....................................................................................................................... 6 

 

 

 

 

 

 

Stopping and dismantling of ball valves.............................................................................. 6 

 

9.1 

General............................................................................................................................... 6 

 

9.2 

Actuators............................................................................................................................. 7 

 

 

 

 

 

10 

 

Inspection................................................................................................... ........................ 7 

 

 

 

 

11 

 

Marking of the ball valves (serial number marking)………………..……..... ........................ 7 

Summary of Contents for INTEC Series

Page 1: ... Working at valves 3 4 3 Staff 3 4 4 Notes for the operator 3 5 Installation 4 5 1 Generals 4 5 1 1 Ball valves with flange connection 4 5 1 2 Ball valves with threaded ends 4 5 1 3 Ball valves with welded ends 5 5 2 Valves with actuators 5 5 2 1 General notes 5 5 2 2 Functional testing 5 6 Operation 5 7 Storage and transport 6 8 Maintenance 6 9 Stopping and dismantling of ball valves 6 9 1 Genera...

Page 2: ...atic or electric actuator Connection Possible connections of ball valves flange connection threaded ends or welded ends see also the respective data sheet Special design Please use a special design at danger of an electrical charging at contact with oxygen on request of the leakage inspection at freezing danger at fire risk or at increased temperature requests 4 Safety 4 1 Safety notes The non com...

Page 3: ...t Operating error of a valve can lead to emphatic consequences e g o outflow of the medium o machine plant down time o impairment decrease increase of the effect function of the plant machine o fail of important functions of the valve plant o fail of specified methods for maintenance o endangering of persons because of thermal electric mechanical and chemical influences o endangering of the enviro...

Page 4: ...e the installation of the ball valves The pipe must be washed to remove dirt forge wire edges zinc and welding residues since otherwise the ball or the sealing can be damaged 5 1 1 Ball valves with flange connection During the installation one must keep a special eye on the parallelism of the pipe flange as well as on an exact snug fit Only suitable screws nuts and sealing should be used If necess...

Page 5: ...ional testing 5 2 Valves with actuators 5 2 1 General notes The connection of electrical cable may only be carried out by trained staff The regulations according to VDE 0100 and VDE 0165 explosion proofness must be taken into consideration All electrical equipment like actuator switch box solenoid valve limit switches etc must be installed safe against flooding in dry rooms Voltage and frequency m...

Page 6: ...mended attention Not for the oxygen type Afterwards the ball valves should be opened and closed at least twice Ball valves with single acting actuators with safety position fail safe closed can be delivered in closed position If necessary the valve must be cleaned before the assembly Special actuated valves with mounted solenoid valves and limit switches must be handled with special care It is rec...

Page 7: ... of contamination 9 2 Actuators If actuators supplied with bulk supply must be dismantled from the valves or even dismantled itself the bulk supply must be switched off before starting with the work and the notes of the operating instruction of the actuator must be taken into account 10 Inspection Abrasion can damage the sealing For that reason the tightness of the ball valve must be checked regul...

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