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Operating instruction ball valves 
RK-Chemoball, RK-Proball, RK-Ecoball 

page 

3

 of 

7

 

     Valid from 12/2013 

 

 

 

Actuation of the ball valves should be uniform and not too fast, since movements which 
are too fast or jerky can cause overloading of the system through medium surges (water 
impacts).  

 

 

Heating or cooling should not be too fast in order to prevent overloading of the material 
through ununiform temperature distribution 

 

 

If pneumatic or electro-mechanical drives are used safety of the operating or maintenance 
personnel  should  be  ensured  since  with  these  drives  there  is  a  danger  of  pinching  or 
squeezing. If necessary guards should be fitted. 

 

4.2 

Work on the valve

 

 

 

 

 

Work on the valve should be carried out only in a depressurized and cooled state. At the 
same time the temperature of the medium should be below the evaporation temperature 
in all areas coming into contact with the medium. 

 

 

Work  on  (driven)  valves  should  be  carried  out only with  the  system  at  a  standstill.  It  is 
absolutely  essential  that  the  procedure  for  shutting  down  described  in  the  operating 
instructions is followed. Valves which come into contact with media which are detrimental 
to health must be decontaminated. 

 

 

Immediately after completion of the work all safety devices and guards must be refitted or 
put back into operation. 

 

4.3 

Personnel

 

 

The  valves  should  be  used  only  by  expertly  trained  personnel.  KLINGER  SCHÖNEBERG  ball  valves 
have been manufactured according to the current state of the art, and are reliable and safe to operate. 
However,  these  valves  can  be  dangerous  if  they  are  used  by  untrained  personnel  or  are  used 
improperly, since they are comparable with pressure vessels. The following points must therefore be 
observed. 
 

 

 

 

Personnel must be expertly trained. 

 

 

The operating firm must ensure that the contents of the operating instructions have been 
completely understood by personnel. 

 

 

Personnel  responsible  for  operation,  servicing  and  installation  must  understand  the 
interactions between the valve and plant. 

 

 

Faulty operation of a valve can lead to serious consequences, e.g.: 

 

 

 

Leakage of medium 

 

 

 

Standstill of the plant / machine 

 

 

 

Impairment (reduction / increase of the effect / function) of the plant / machine 

 

 

 

Failure of important functions of the valve / plant 

 

 

 

Failure of specified methods for maintenance and repair 

 

 

 

Endangering of persons through thermal, electrical, mechanical or chemical effects 

 

 

 

Endangering of the environment through leakage of dangerous materials 

 

Improper  handling  can  cause  danger  to  persons,  property  and  the  environment  through 
leaking medium. Therefore, in addition to observing these operating instructions, all relevant 
accident prevention regulations and technical rules must also be followed. 

 

4.4 

Instructions for the operator

 

 

 

 

 

If  hot  or  cold  valve  components  cause  danger  (e.g.  housing  components  or  hand  lever) 
these  components  must  be  guarded  to  prevent  contact/touching  by  the  operator 
(customer’s obligation) 

Summary of Contents for RK-Chemoball Series

Page 1: ... 2 4 1 Safety instructions 2 4 2 Work on the valve 3 4 3 Personnel 3 4 4 Instructions for the operator 3 5 Installation 4 5 1 General 4 5 1 1 Ball valves with flange connection 4 5 1 2 Ball valve with threaded ends 4 5 1 3 Ball valves with butt weld ends 5 5 2 Valves with actuators 5 5 2 1 General instructions 5 5 2 2 Functional testing 5 6 Operation 6 7 Storage and transport 6 8 Maintenance 6 9 P...

Page 2: ...e measures must be taken to prevent this With driven valves it is absolutely essential that the specified connected loads are observed also the installation and maintenance instructions as well as the operating instructions for the drive 3 Type models Actuation The ball valves are actuated by a hand lever a gear or by means of a pneumatic or electrical actuator Connection The ball valves are conne...

Page 3: ...ly trained personnel KLINGER SCHÖNEBERG ball valves have been manufactured according to the current state of the art and are reliable and safe to operate However these valves can be dangerous if they are used by untrained personnel or are used improperly since they are comparable with pressure vessels The following points must therefore be observed Personnel must be expertly trained The operating ...

Page 4: ...mplete valve is necessary possibly also including the hand lever If ice is formed there is a risk that the actuating function of the valve will be blocked In such cases please enquire about low temperature version special types If a ball valve is installed in a pipe as the terminal valve this should be secured against unauthorised or accidental opening using suitable measures This will avoid damag...

Page 5: ... valve in the pipe with at least 3 welding spots offset at 120 Weld together colour change crayons are recommended for checking the temperature The temperature during preheating and welding should not exceed 200 C in the area at the edge of the housing Cooling during the welding operation is advisable After the weld seam has cooled down the housing screw connections are tightened with the specifie...

Page 6: ...o avoid damage Covers which may have fallen off should be cleaned and replaced The ball valves have been protected against corrosion before leaving the works The ball valves must be stored in the opened position The plastic caps should not be removed The ball valves should be protected against environmental influences such as moisture wetness rain dust dirt sand mud salty air or drizzle and salt w...

Page 7: ... been conveyed which are toxic easily inflammable or have residues which cause corrosion danger with atmospheric moisture the valve must be drained off rinsed and or ventilated Residual liquid which may have been left in the valves owing to the installation position should be collected and disposed off as waste If necessary wear a mask and protective clothing The valves should be carefully rinsed ...

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