KMC Controls 48 Series, Operator'S Manual

Page 1: ...48 SERIES THIS MANUAL TO ACCOMPANY MACHINE PART NO 48 OM 01 PRINTING DATE MARCH 2017 OPERATOR S MANUAL 4810 4815 4825 4830 DUMP CARTS ...

Page 2: ...cturer are warranted only to the extent of their individual man ufacturer warranty and KMC is not warranting any of said items All warran ty claims must be made through a KMC licensed dealer and a warranty form request must be submitted to KMC within 30 days of failure or the warranty pro vision shall be unenforceable against KMC No agent or person has authority to change or add to this warranty a...

Page 3: ...R 2 RETAIL CUSTOMERS RESPOSIBILITY 3 SAFETY PROCEDURES 3 DEALER SETUP 4 7 INITIAL OPERATION 8 FIELD OPERATION 8 9 LUBRICATION POINTS 9 DUMP CART SPECIFICATIONS 10 11 PICTURES 12 13 DECAL PAGE 14 15 4810 4815 DUMP CART 4825 4830 DUMP CART ...

Page 4: ...erial Number and Purchase Date as shown below Model No ____________________________ Serial No ____________________________ Purchase Date ________________________ Retail Customers Responsibility Under The KMC Warranty The retail customer s responsibilities are 1 To read the Operator s Manual and operate the Dump Cart in accordance with in structions given in the manual 2 To inspect the Dump Cart da...

Page 5: ...ng tractor 9 Keep hands feet and clothing away from moving parts 10 Make sure everyone is clear of machine before starting tractor or operating ma chine 11 Observe all safety decals located on machine Replace them if they become dam aged 12 Be sure the dump cart is on level ground before dumping the tank 13 Never dump under power lines or other overhead structures 14 Make sure the tank is fully lo...

Page 6: ...her 3 4 Hex nut FIGURE 1 Tongue hardware for 4810 4815 dump cart FIGURE 2 Tongue hardware for 4825 4830 dump cart Check to be sure the axle is installed correctly for the tongue position you have chosen Refer to Figure 5 Page 5 The axle is designed to be 2 out of center to provide some tongue weight for towing stability Make sure the axle is attached toward the REAR of the frame and away from the ...

Page 7: ...4 Install the tires Make sure the rim is turned with the valve stem toward the outside The correct direction of the tire cleats should be the OPPOSITE direction to the rear tractor tires Torque the wheel bolts to 400 ft lbs At this point the cart can be attached to a towing vehicle if desired However it is not fully ready for operation Fill the non dumping side tire with water or calcium chloride ...

Page 8: ...g the expanded metal panels Expanded metal edges are very sharp and can easily cut through clothing and skin Specialty panels are available for different types of material being handled Note the 4810 Grain Cover Panels require the use of the Corner Diverters 48 027 040 041 which are a standard part of the Peanut Panel Bundle 48 082 001 The first time the covers are installed the diverters may have...

Page 9: ...he tires The dealer is responsible for making sure the non dumping side tire is filled prior to allowing the customer to operate the cart FIGURE 8 Grain panels for dump carts Corner Diverters 48 027 040 48 027 041 ...

Page 10: ...Make sure this is compatible with the oil in the tractor before operating Recheck and fill the tractor with hydraulic oil FIELD OPERATION Always clean the hydraulic quick disconnects before connecting to the tractor This will help prevent contamination from getting into the system and will extend seal life Try to load the cart as evenly as possible This will help to keep an even load on each cylin...

Page 11: ...y check wheel bolts for proper torque Tighten as needed 400 ft lbs Periodically check the condition of the hydraulic hoses Replace any that have worn or dam aged areas LUBRICATION POINTS 15 total 4 points One on each of the rollers weekly 3 points One on each of the tank pivot pins weekly 4 points One on each end of the dumping cylinders weekly 4 points One on each end of the lifting cylinders ann...

Page 12: ...10 DUMP CART SPECIFICATIONS ...

Page 13: ... 3 75 in F Transport Height 11 ft 4 in to 12 ft 11 ft 4 in G Transport Width 12 ft 8 in 12 ft 8 in Tire size 23 1 26 10 ply cleated 23 1 26 10 ply cleated Wheel base Center Center 10 ft 3 in 10 ft 4 in Wheel base Outside Outside 12 ft 3 in 12 ft 4 in Overall length 21 ft 24 ft Shipping weight for 4810 4825 Shipping weight for 4815 4830 10 325 lbs 10 725 lbs 12 400 lbs 12 900 lbs Heights depend on ...

Page 14: ...12 FRONT VIEW REAR VIEW ...

Page 15: ...13 LOW DUMP HIGH DUMP WEIGHT RACK DIRT SCREEN ...

Page 16: ...ITH ELECTRICAL POWER LINES NEVER RAISE TANK UNDER POWERLINES OR ALLOW IMPLE MENT TO COME IN CONTACT WITH ELECTRICAL POWER LINES NEVER RAISE FULL TANK WHILE ON STEEP SLOPES TERRACES OR DITCHES TIP OVER MAY RESULT TO AVOID SERIOUS INJURY OR DEATH 48 050 019 SIZE 2 5 16 LOAD RATING 30 000 LBS TIGHTEN CASTLE NUT TO CORRECT TORQUE AND INSTALL COTTER PIN USE CORRECT SHANK SIZE TO FIT DRAW BOLT HOLE 1 1 ...

Page 17: ... ROADS BE SURE THAT TOWING VEHI CLES WEIGHT IS EQUAL TO OR GREAT ER THAN THE LOADED WEIGHT OF IM PLEMENT AND SAFETY CHAINS ARE USED MAXIMUM TOWING SPEED 20 M P H EMPTY 10 M P H LOADED 48 050 008 TO ENSURE CART WILL DUMP PROPERLY FILL TANK AS EVENLY AS POSSIBLE LIFT AND DUMP ON LEVEL GROUND ONLY ...

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Page 19: ... 68699 2003 68700 70482 2004 70483 72646 2005 72647 74866 2006 74867 76368 2007 76369 77883 2008 77884 79891 2009 79892 80944 2010 80945 81775 2011 81776 83453 2012 83454 85092 2013 85093 86418 2014 86419 87790 2015 87791 89096 2016 89097 90089 2017 90090 The following is a list of serial numbers issued to our machines at the beginning of each year To determine when a unit was made find the range ...

Page 20: ...IVE FARMING Visit us at www kelleymfg com KELLEY MANUFACTURING CO 80 Vernon Drive Zip 31794 P O Drawer 1467 Zip 31793 Tifton GA Tel 229 382 9393 Toll Free 1 800 444 5449 Fax 229 382 5259 MADE IN AMERICA Email Address info kelleymfg com ...