KMT C 370 SA-V, Operator'S Manual & Parts List

Page 1: ...70 SA V Clk SEMI AUTOMATIC CIRCULAR CUTOFF SAW WITH INFINITELY VARIABLE BLADE SPEEDS OPERATORS MANUAL PARTS LIST Kalamazoo Machine Tool 6700 Quality Way Portage Michigan 49002 Phone 269 321 8860 FAX 269 321 8890 ...

Page 2: ...ions 3 Installation 5 Electrical Connection 6 Air Connection 7 Blade Installation 8 Setup Adjustments 9 Controls Setup 11 Operating the Machine 12 Blade speeds 16 Blade Selection 17 Other Sawing Notes Maintenance Parts Illustrations ...

Page 3: ...e the machine is properly installed anchored to floor and electrical installation is proper 2 Be sure you are familiar with all operating safety and applications information before operating this machine or turning it over to one of your employees 3 See that all who operate this machine are properly trained and fully aware of all safety practices 4 Be aware of all unsafe practices that may occur S...

Page 4: ...than those necessary for the normal operation of machine 8 Keep cutting area clear of tools or other loose objects 9 Before starting a sawing cycle be sure vise is securely clamped and machine set up is correct 10 Never use this machine to cut workpieces larger than the stated capacity 11 Never modify a blade to fit arbor 12 Never use a blade larger than the machine is designed for 13 When cutting...

Page 5: ...ended that all of these surfaces be cleaned at this time Check to insure that the gear reduction head contains the proper amount of oil See section on Maintenance Gearbox for proper oil level Mix coolant to approximately 10 1 with water for most sawing applications For Stainless Steal use a 5 1 mixture For unusual materials consult the manufacturer for additional coolant recommendations Pour coola...

Page 6: ...e spikes or high variations you will need to install a Line Reactor rated at 11 amps Next check the machine for proper rotation If rotation is not correct change any two of the three power leads at point of connection Note Yellow Green Wires are Ground Foot Pedal Connection Note that on the back of the operators console you will find a female plug receptacle If you desire to operate with a footswi...

Page 7: ...me of water vapor may amount to 5 6 gallons per day in the worst conditions This water can rust the internal parts of air tools controls and cylinders It is for this reason that we suggest the installation of an air dryer in the line connection line 6 which will provide DRY AIR to your machine eliminating unnecessary downtime due to breakdowns maintenance and cleaning of rust scale and moisture Wa...

Page 8: ...indle outer flange and blade are clean and free of dirt and oil Mount the blade with the teeth pointing in the direction of the arrow Mount the flange spring washer high side to the outside seated properly and the locking bolt Important Prior to finally tightening the bolt rotate the blade backwards so that the backlash is removed from between the driving pins and the holes in the blade Check to s...

Page 9: ...alve located on the input assembly It is the chrome cylindrical mechanism see at right and sliding it in out will stop or allow air flow to the system The standard flood system may be used in place of it if desired and you will find it packed in the coolant reservoir in the base of machine If you wish to use the flood coolant system simply remove the minimal lubrication spray nozzle and replace wi...

Page 10: ...otation is the opposite of inexpensive pivoting type cold saws For the experienced machinist you will recognize the concept of climb cutting The rotation of our machine causes the blade to force the workpiece down into the table top Opposite rotation would allow the sawframe to self feed and or lift the workpiece CAUTION Operating this drive in the wrong direction will cause damage to the gearbox ...

Page 11: ...turning in the vise or damage to blade may occur Note that the knob is a locking knob To unlock pull out To lock push in POWER UP The power disconnect switch is located at end of machine Push RH button to power up machine Push the yellow System Start button to the left of disconnect switch and it will illuminate Nothing will operate if the yellow button is not on View of display when power is on S...

Page 12: ... 4 is the amperage of the drive motor Blade velo Blade rpm ARC lowering indicates the sawframe is moving down Detailed Explanation Operation is quick and simple We suggest you run a test cycle to set your blade speed downfeed rate blade brush and coolant flow Raise sawframe to the starting position desired via the UP arrow top left When the sawblade clears the workpiece as shown clamp your materia...

Page 13: ... the sawframe UP and DOWN functions and the sawvise CLAMP and UNCLAMP functions F4 Function button F4 is the key for the coolant control Push F4 to change the coolant from ON continuously OFF never on or ON for cycling coolant on only during the sawing cycle F5 Function button F5 is the key to preset the blade speed ...

Page 14: ...row as illustrated and you will see the display read ARC LOW SAVED From this point forward the sawframe cutoff point will remain the same until you change it To make the sawframe go higher that it is currently performing first run the sawframe completely up as far as it will go If it is not high enough for you push both of the UP arrows and the sawframe will go higher When satisfied that blade top...

Page 15: ...rough the various languages Note English is ING Scroll down through the list of parameters with the down arrow shown at right 02 Blade thickness may changed to match your blade thickness keft removal Enter number and decimal at keypad 03 Hydraulic timeout may be adjusted to shut down hydraulic system after set level of idle activity adjustable in minutes Enter time in minutes at keypad 04 Blade sh...

Page 16: ...ous Alloys Light Mild Steel Structurals tubes pipes etc up to 0 060 20 40 16 35 16 35 Medium Mild Steel Structurals tubes pipes etc up to 0 375 17 30 13 22 13 22 Stainless Steels Solids 13 18 13 16 13 16 Stainless Steels Tubes 16 20 14 20 14 20 Castiron 22 26 20 30 20 30 Copper 60 76 50 70 50 70 Brass 76 76 Bronze 24 36 22 34 22 34 Aluminum 76 76 CAUTION DO NOT USE SPINDLE SPEEDS LOWER THAN 13 RPM...

Page 17: ...o use smaller 300mm or larger 370mm sawblades under certain conditions Blade Toothpitch Refer to chart to locate the type of material solid or structural and size of material you want to cut Locate material to be cut and follow straight down to the row labeled toothpitch to find recommended toothpitch ...

Page 18: ...d steels Blades to be used on aluminum or other non ferrous materials should be dsignated with an AL after the part number ex 1410 AL These blades may not be used on steels Overloading The machine is equipped with a thermal motor protector in case of overload This device is built into the machine main power disconnect and is adjustable If machine frequently goes into overload you may adjust the am...

Page 19: ...e will make angle cuts from 0 45 left and 0 60 right Two stops 1 2 serve as positive stops for quickly stopping accurately at 45 These may be removed to go to settings beyond zero or 45 To set an angle first loosen lever 3 Swivel the saw frame until the graduation desired on the swiveling plate matches the indicator on the base Relock handle It may be necessary to remove anti burr device when mite...

Page 20: ...s not appear the drive is dead and must be replaced When the drive has a problem instead of rdy you will see most likely one of the following OLF which means the drive has been overloaded for some reason reassess how you are using the machine OSF which means the supply voltage is too high check your voltage USF which means the supply voltage is too low check your voltage The most frequent problems...

Page 21: ...fter first 100 hours then yearly See description below SAW FRAME The saw frame fits on its column ways similar to the fit of the vise described above and if looseness is suspected the adjustments are identical See 1 Again do not overtighten or the saw frame will move with great difficulty and excessive wear will occur Column Lubrication 2 needs to be greased monthly Note If you do not have a greas...

Page 22: ...s the vise will then work with great difficult and excessive wear will occur Clamping If cutting structurals be sure to make sure the workpiece is always firmly clamped and will not move HYDRAULIC FEED UNIT Irregular or erratic feeding of the saw frame could be caused by a lack of oil in the reservoir or air in the system Oil must then be added to the system See photo below for layout Please note ...

Page 23: ...eservoir right side The oiler has a small adjustment screw on top of the unit see arrow Directly beneath this you will see a small brass tube in the small glass enclosure also on top You must see one drop of oil emitting from the small brass tube with each 4 5 full cycles of the machine To increase oil flow into system turn slotted screw counter clockwise To decrease turn clockwise Failure to moni...

Page 24: ...neath because of the paint You must be sure to loosen this top plate from the larger motor mount plate because the larger plate is slotted to allow proper belt tension adjustment Disconnect power from the machine Note Electrical box is attached to plate and does not need to be removed Lift motor remove old belt Place new belt over pulley The two posts will hold it in place Replace motor and slide ...

Page 25: ...ing 439 and put this bearing carrier back into place Prior to locking it in place you will want to mount the vertical steel worm gear assembly 419 firmly in place then align the needle bearing to it Using silicone as sealer replace plate 418 and tighten four screws 419 For access to the bronze gear and drive spindle proceed as follows Remove aluminum plate 429 on side of gearbox This is necessary ...

Page 26: ... assembly of all items and the machine is ready for operation again Sawframe Travel Restrictions If the sawframe does not travel as far as you want and you cannot determine the reason why check the following The blade guard may need to be adjusted In the following photo you can see that the blade brush travels in a slot in the blade guard and if the arm comes to the bottom of this slot the sawfram...

Page 27: ... circulation over motor restricted COOLANT FLOW INADEQUATE 1 Valve closed or clogged 2 Coolant tank empty 3 Crimped or restricted coolant line 4 Plugged or defective pump CANNOT MAKE SQUARE CUT 1 Improperly sharpened blade 2 Dull blade 3 Wrong blade for application 4 Warped blade 5 Blade not properly installed on spindle 6 Chips between blade and flanges 7 Vise not set at 90 8 Material not clamped...

Page 28: ...TRANSLATION OF USER S INSTRUCTIONS SIRIO 370SH Eeng ED 2016CLC rev 00 39 60 ...

Page 29: ...TRANSLATION OF USER S INSTRUCTIONS SIRIO 370SH Eeng ED 2016CLC rev 00 40 60 ...

Page 30: ...TRANSLATION OF USER S INSTRUCTIONS SIRIO 370SH Eeng ED 2016CLC rev 00 41 60 ...

Page 31: ...TRANSLATION OF USER S INSTRUCTIONS SIRIO 370SH Eeng ED 2016CLC rev 00 42 60 ...

Page 32: ...TRANSLATION OF USER S INSTRUCTIONS SIRIO 370SH Eeng ED 2016CLC rev 00 43 60 ...

Page 33: ...TRANSLATION OF USER S INSTRUCTIONS SIRIO 370SH Eeng ED 2016CLC rev 00 8 60 ...

Page 34: ...TRANSLATION OF USER S INSTRUCTIONS SIRIO 370SH Eeng ED 2016CLC rev 00 9 60 ...

Page 35: ...TRANSLATION OF USER S INSTRUCTIONS SIRIO 370SH Eeng ED 2016CLC rev 00 10 60 ...

Page 36: ...TRANSLATION OF USER S INSTRUCTIONS SIRIO 370SH Eeng ED 2016CLC rev 00 11 60 ...

Page 37: ...RING 50X80X10 129762 ANELLO TENUTA 58X80X10 SEAL RING 58X80X10 134120 ASTA DISC TESTA REGISTR O MORSA D 20X400 FEED CONTROL VICE STD LEVER TIGE DE BUTEE 134327 ASTA ROTAZ MONTANTE SIRIO D 25 X M16 HEAD ROTATION LEVER M16 86 SCHWENKHEBEL SIRIO D 25 138300 ASTINA INTERNA D6 5 SIR 300370 X REGISTRO TESTA INNER PLATE D6 5 SIRIO 300 139650 AUTOADESIVO SIRIO 370 TESTA MIS 235X100 STICKER SIRIO 370 13969...

Page 38: ...ERICHTETER EINSATZ 206360 CHIAVE ESAG TUBO 22X100 ASTA SPINDLE BOLT WRENCH 206390 CHIAVE FISSA DOPPIA 13X10 DIN 895 DOUBLE FIXED KEY 13X10 207745 CHIAVE ESAGONALE S10 ZINC A252 EXAGONAL KEY S10 A252 208520 CHIAVE ESAGONALE S4 BRUN CR W EXAGONAL KEY S4 209295 CHIAVE ESAGONALE S5 BRUN CR W EXAGONAL KEY S5 210070 CHIAVE ESAGONALE S6 BRUN CR W EXAGONAL KEY S6 210237 CHIAVE ESAGONALE S7 BRUN CR W HEXAG...

Page 39: ...E ÉTAU S 370 279160 CUNEO DX BLOC MORSA SIRIO370 SIRIO370 VICE ADJ RIGHT WEDGE COIN DROI BLACAGE ÉTAU S 370 280022 CUNEO REGISTR MORSA SIRI L 345 VICE ADJUSTING WEDGE L 345 280150 CUNEO REGISTR TESTA SIRIO 370 L248 HEAD ADJUSTING WEDGE SIRIO 370 282590 CUSCINETTO RULLINI NK16 20A CARRIAGE CONNECTION NK16 20A ROULEMENT NK16 20A 283020 CUSCINETTO 32010X 50X80X20 CARR CONN 32010X 50X80X20 ROULEMENT 3...

Page 40: ...0460 POMPE SIRIO V230400 LONGE ELEKTROPUMPE 230400460 331699 ELETTROV EVH 06 C5 24C 00 S 00 RAPIDO LENTO ELECTRO VALVE EVH 06 C5 24C 00 SOLENOIDVENTIL RVH 06 C5 24C 0 331925 FASCETTA TUBO TORRO S 12 22 9 C7 W1 HOSE CLAMP W2 12 20 SCHLAUCHSCHELLE W2 12 20 344684 FLANGIA CILINDRO PN D 210 PN CYLINDER FLANGE DIA 210 349380 FLANGIA VSF SIRIO 370 FLANGE FOR ENDLE SCREW SIR 370 349700 FLANGIA INFER SERB...

Page 41: ...RIF F D 60 513870 IMPUGNATURA NERA 12X70 PLAST X ASTA BLACK PLASTIC HANDLE 12X70 515753 INGRASSATOR M8X1 CH10 SFER MOL LA L1 OILER M8X1 CH10 521240 INVERT 3KW ATV 31HU30N4 TR400 TELEMECANIQUE 380 460V 50 60HZ INVERTER 3KW ATV 31HU30N4 521580 LACCIO LEGRAND 320 32 2 4X180 LEGRAND PLASTIC STRING 521581 BASE ADESIVA 320 65 X LEGRAND ADHESIVE BASE 320 65 LEGRAND 521585 BASE A INCASTRO 320 76 X LACCI L...

Page 42: ... MECHANICAL STOP SIRIO 616170 NIPPLO N4 4 1 4 A1 4 OTTONE BRASS THREADED CONNECTION M4 4 MESSING NIPPEL M4 4 1 4 616517 NIPPLO 3 8 X 3 8 ACCIAIO ZINC THREADED CONNECTION 3 8 616628 NIPPLO 1 2 X 1 2 ACCIAIO ZINC CONNECTION 1 2 X 1 2 VERZINKTER NIPPEL 1 2 X 1 2 620045 OLIO IDRAUL 15 CST IDRAULIC 15 VANGUARD AGIP OSO 15 HYDRAULIC OIL 15 CST 621595 OLIO RIDUTTOR EP 220CST AT NEOL EP220 BLASIA 220 REDU...

Page 43: ...CTOR D 14X1 2 HYDR ANSCHLUSS F SCHLAUCH D 14 695020 PORTAGOMMA PG8 3 D 8 INT X3 8 DIRITTO RUBB HOSE CONNECTOR PG8 3 D 8 PG VERSCHRAUBUNG 3 8 PGB 3 D8 695115 PORTAGOMMA PG8 4 D 8 INT X1 4 DIRITTO RUBB HOSE CONNECTOR PG8 4 D 8 SCHLAUCHANSCHLUSS D 8 PG8 4 697836 PORTA ELETTROPOMPA X VASCHETTA DELTA ELECTROPUMP SUPPORT ELEKTROPUMPETRAGE R 698303 PORTA UGELLO SPRUZZAT SIRIO370 NOZZLE HOLDER FOR SIRIO 3...

Page 44: ...EGATO BRUNITO STOP LENGTH SIRIO VELOX 727027 REGOLAT OLIO SH AF VELOC X SE MIAUTOM SH E AUTOM PN SPEED REGULATOR FOR SEMIAUTOM 727187 RIDUTTORE PRESS ARIA XR4 UZR RM 4 7 R0400100023 1 4 AIR PRESSURE REDUCER XR4 UZRRM 727785 RIDUZ OLIO 1 4 M 1 4 F REDUCTION 1 4 M 1 4 F REDUKTION 1 4 M 1 4 F 729806 RIPARO INFER MORSA SIRIO PVC 2 MM TRASP 350 370 VICE LOWER PVC COVER SIRIO 729815 RIPARO PVC CARTER SI...

Page 45: ... WASHER D 8 6592 RONDELLE VERZINKTE UNTERLEGSCHEIBE D 8 749577 ROSETTA PIANA D 16 ZINCAT 6592 UNI CL 5S FLAT WASHER D 16 6592S 750040 ROSETTA SCHNORR D 10 ZIGRINATA WASHER D 10 750100 ROSETTA SICUREZZA MB5 M25X1 5 WASHER MB5 M25X1 5 750159 ROSETTA SICUREZZA MB7 M35X1 5 WASHER MB7 M35X1 5 RONDELLE MB7 M35X1 5 UNTERLEGSCHEIBE MB7 M35X1 5 751900 ROSETTA EL D 6 DSE DIN 6798 WASHER D 6 755901 RUBINETTO...

Page 46: ...SIRIO 370 PLASTIC GUARD FOR SIRIO 370 PORTIERE CARTER SIRIO 370 793204 SQUADRA FISSA SIRIO APP POSTER FIXED BACK JAW FOR SIRIO 851820 SUPPORTO CAR MORSA SIRIO 370 VICE CARRIAGE SUPPORT SIRIO370 SUPPORT ETAU SIRIO 370 863180 SUPPORTO SPAZZ NYLON SIRIO370 SUPPORT FOR NY BRUSH SIRIO 370 SUPPORT BROSSE NYLON 864623 TAPPO OLIO GUARN 1 2 CIL E336 FOSFATATO NERO OIL TANK PLUG AND GASKET 1 2 VERSCHLUSSSTO...

Page 47: ...5923 SCHRAUBE DIN 913 14 9 M6X10 943807 VCE GRANO 6X25C CL 14 9 5927 GRUB SCREW VCE 6X25C CL 14 9 VIS CREUSE ETAU 6X25C CL 14 9 943960 VCE GRANO 8X8A CL 14 9 5923 GRUB SCREW VCE 8X8A CL 14 9 943995 VCE GRANO 8X8C CL 14 9 5927 GRUB SCREW VCE 8X8C CL 14 9 2 945545 VCE GRANO 8X20A CL 14 9 5923 GRUB SCREW 8X20 A CL 14 9 946490 VCE GRANO 8X40 A CL 14 9 5923 GRUB SCREW VCE 8X40 A CL 14 9 957144 VITE CHI...

Page 48: ...SCHRAUBE DIN 7984 8 8 M6X20 976548 VITE TCE 6X30 CL 8 8 UNI5931 SCREW TCW 6X30 CL 8 8 UNI5931 SCHRAUBE DIN 7994 8 8 M6X30 977355 VITE TCE 8X12 CL 8 8 UNI5931 SCREW TCE 8X12 CL 8 8 UNI5931 977485 VITE TCE 8X14 CL 8 8 UNI5931 SCREW TCE 8X14 CL 8 8 UNI5931 SCHRAUBE 8X14 CL 8 8 UNI5931 978095 VITE TCE 8X20 CL 8 8 UNI5931 SCREW TCE 8X20 CL 8 8 UNI5931 VIS TCE 8X20 CL 8 8 UNI5931 SCHRAUBE DIN 7984 8 8 M...

Page 49: ...N 912 8 8 M6X20 995145 VITE TE 8X20 CL 8 8 UNI5739 SCREW TE 8X20 CL 8 8 UNI5739 SCHRAUBE 8X20 CL 8 8 UNI5739 997470 VITE TE 8X40 CL 8 8 UNI5739 SCREW TE 8X40 CL 8 8 UNI5739 U34843 FLANGIA SPIN CHIUS LAMA SIRIO PREMONTATI CLOSING BLADE FLANGE PIN U76350 GRUPPO MOVIM TESTA SIRIO SHE A F SIRIO SHE AF HEAD MOVEMENT ASS U96000 VITE SF 1PR PUL SIRIO 370 PREM ONTATA ENDLESS SCREW PREASSEMBLED VIS SANS FI...