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19

User Manual EXSIDE EN - v202101

7.2   Troubleshooting EXSIDE

System malfunction Cause

Solution

Mid post

not movable

Roller mechanism is damaged

Contact your service point workshop

Blockage in rail

Unblock

Locking mid-post is 

difficult / does not 

function

Frozen

Place trailer in heated area

Claw is dirty

Clean the claw at the bottom

Spring broken in sprung locking catch

Secure the handle and contact your service 

point workshop

Partial load too heavy in the centre

Roll the front set of doors to the centre

Locking slide block in 

mid post has broken off

Too much pressure on the upper rail

Contact your service point workshop

Incorrect securing method

Moveable bulk head 

sticks at the mid post

Mid post angled inwards due to load 

between door 3/4 and the mid post on 

the outside.

Clean the space between door 3/4 and the 

mid post when the trailer is empty

Moveable bulk head 

sticks at the front

Roller is broken

Replace roller

Joint damaged

Contact your service point workshop

Height difference

Lower upper rail completely

Upper rail does not lift 

(high enough)

Valve in incorrect position

Place valve in the correct position

Mechanical blockage

Check for mechanical blockage                  

Not enough oil

Top up the oil

Too cold, oil too thick

Place trailer in heated area

Frozen due to ice deposits

Upper rail does not 

fully lower

Accumulation of dirt on the steel rails

Lift the upper rail and clean the top of the 

steel rails

Sheet at the front is stuck between the 

bulkhead and

the upper rail

Lift the upper rail and release the sheet

Doors do not close

Pressure caused by load

Use relieves, eventually in combination 

with landing legs (see CH 5.10)

Trailer is distorted

Drive carefully to a flat surface

Doors 3 and 4 do not 

close

Mid post incorrectly positioned

Fully open both sets of doors, release the 

mid post and position it in the right place

Door handle or door 

retainer bent/broken

Incorrect securing method

Contact your service point workshop

Too much pressure (wind) on the door 

panel

Additional door lock

does not loosen

(liftable upper rail)

Accumulation of dirt

Release the lock using the sheet stick and 

contact your service point workshop

Set of doors not fully open

Push the set of doors fully open, hold 

down the locking device and pull the set 

of doors to the centre

Summary of Contents for Exside

Page 1: ...Users Manual EN knapen trailers eu User Manual EXSIDE EN v202101...

Page 2: ......

Page 3: ...5 3 Opening side with liftable upper rail option 11 5 4 Operating the liftable upper rail option 12 5 5 Closing the liftable upper rail option 13 5 6 EXSIDE with side doors on both sides 14 5 7 Using...

Page 4: ...4...

Page 5: ...ng from Ignoring warnings or instructions as displayed on the trailer or described in this documentation Use for other applications or under conditions other than those specified in this documentation...

Page 6: ...CH5 1 3 Door locks CH5 1 4 Handle mid post CH5 1 5 Securing point mid post CH5 1 6 Mid post centring point CH5 2 7 Operation liftable upper rail option CH5 4 8 Extra lock combined with liftable upper...

Page 7: ...ore driving off The visual inspection before driving off is very important for the safety of the driver bystanders and fellow road users Points for attention are Make sure that all door locks on the s...

Page 8: ...e load is positioned against the rear doors by carefully opening the rear doors This can be done using the pneumatic rear door locking device see general users manual Check via the rear of the trailer...

Page 9: ...the set of doors at the locking point 1 using the door handle 2 2 1 5 Repeat the last four steps to open doors 4 5 and 6 4 5 6 6 Caution the weight of the upper rail may create pressure against the ha...

Page 10: ...ing slide block is properly engaged and secured 4 Open the locking point 1 to release the front set of doors 1 Make sure your hands do not become trapped when closing the doors 5 Roll the front set of...

Page 11: ...h the steps below Step 1 Loosen the straps or central sheet fastening option of the roof sheet 2 Release the elastic straps at the front and rear 3 Make sure the rear bar is in position and the rear u...

Page 12: ...rt pumping Build up pressure pump 15 times Lift upper rail pump 15 times Stop at the desired or highest position 5 4 2 Pneumatic pump During operation run the motor of the truck for the air supply Ste...

Page 13: ...place it in the claw at the bottom 1 Make sure the centring arrows align at the top 2 Push the handle upwards until it is far enough in the post and secured 3 3 2 1 4 Make sure the locking slide block...

Page 14: ...oor 3 Close door 3 in the same way as door 1 and 2 10 Repeat the last four steps to close door 4 5 and 6 1 2 3 4 5 6 11 Reattach the straps or central sheet fastening option and the elastic straps at...

Page 15: ...should always remain in position The other bars may be opened The other steps to be followed are described in the Knapen Trailers Users Manual 5 8 Using the bars Note When the pin is released the bar...

Page 16: ...ctivated again If the airbags have been vented the support to the rear part of the chassis will alter The degree of bend between the kingpin and the axles will change which will also alter the positio...

Page 17: ...at all times 5 12 Using the PowerSheet option Points for attention are If the sheet closes on the same side as the side doors make sure the side doors are fully closed when the sheet is opened and clo...

Page 18: ...block mid post x Condition of rubber mid post x Condition of rollers mid post x Liftable upper rail daily weekly monthly annually Check rail joint front and rear x Clean rail joint front and rear x C...

Page 19: ...does not lift high enough Valve in incorrect position Place valve in the correct position Mechanical blockage Check for mechanical blockage Not enough oil Top up the oil Too cold oil too thick Place...

Page 20: ...5753 DL Deurne the Netherlands Postal address Postbox 343 5750 AH Deurne the Netherlands Tel 31 0 493 320 330 Fax 31 0 493 310 728 E mail knapen knapen trailers nl Web www knapen trailers eu Copyrigh...

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