Kobelco SK210LC, Manual

Page 1: ...Page 3 1 Dynamic Acera 03 05 Rev 05 Kobelco Construction Machinery America LLC Machine Familiarization Kobelco Construction Machinery America LLC Kobelco Dynamic Acera...

Page 2: ...YL02U0101 SK210LC YQ07U0101 SK250LC LL08U0101 SK290LC LB03U0101 SK330LC YC06U0101 SK480LC YS06U0101 MINOR CHANGE SERIAL NUMBER RANGE SK160LC YM03U0522 ED190LC YL03U0136 SK210LC YQ08U0969 SK250LC LL09U...

Page 3: ...wing Motor Red 37 P2 Main 10 Track Adjustment 38 P3 Main 39 P4 Main Comments Please enter line item and Description Sec Sec Rev 2 0 Form 00020MIVALL COMPACT SR DYNAMIC ACERA PRE DELIVERY INSPECTION Ad...

Page 4: ...wing Speed Gradeability DESCRIPTION SPECIFICATION TRAVEL SPEED 6 0 km per hr 3 7 mph in mode 4 0 km per hr 2 5 mph in mode SWING SPEED 11 RPM IN M Mode HI Idle GRADEABILITY 70 35 Limited by engine lub...

Page 5: ...TION TRAVELSPEED 6 0 km per hr 3 7 mph in mode 3 6 km per hr 2 2 mph in mode SWINGSPEED 11 RPM IN M Mode HI Idle GRADEABILITY 70 35 Limited by engine lubrication DRAWBARFORCE 189 KN 42 556 lbs 2 Engin...

Page 6: ...EVEL PLUG DRAIN PLUG FILL PLUG DIPSTICK Drain every 50 hrs and clean every 500 hrs FRONT 1 I H 1 2 3 4 F J K G 5 6 6 7 7 8 8 9 9 9 9 9 9 9 9 9 9 9 10 11 11 12 12 13 14 16 16 22 22 17 17 18 18 19 19 20...

Page 7: ...9 e c a l P 1 s r H 0 0 5 1 1 n o i s n e t k c a r T t n e m t s u j d a s e c a l P 2 s r H 0 5 2 1 g n i r a e b p m u p r e t a W t o h s n u g e s a e r g e n o x o r p A c c 1 6 2 N I G L N A S...

Page 8: ...n Drive Method 600 24 Suction Type Belt Drive Pulley Ratio 1 00 Air Cleaner Dry Type with Safety Elements Less flywheel and electrics MACHINE FAMILIARIZATION 1A MACHINE COMPONENT WEIGHTS The following...

Page 9: ...Drive Method 600 24 Suction Type Belt Drive Pulley Ratio 1 00 Air Cleaner Dry Type with Safety Elements Less flywheel and electrics MACHINE FAMILIARIZATION 1A MACHINE COMPONENT WEIGHTS The following...

Page 10: ...LUG Use low pressure air for cleaning FILL PLUG DIPSTICK Drain every 50 hrs and clean every 500 hrs FRONT 1 I H 1 2 3 4 F J K G 5 6 6 7 7 8 8 9 9 9 9 9 9 9 9 9 9 9 10 11 11 12 12 13 14 16 16 22 22 17...

Page 11: ...o x o r p A c c 1 6 2 N I G L N A S A R G g n i r a e b r o f e s a b m u i h t i L s r H 0 0 5 3 1 g n i r g n i w e l S h t a b e s a e r g g K 3 8 s b l 3 8 1 g K 3 1 1 s b l 9 4 2 N I G L N o S O...

Page 12: ...TURN FILTER Safety Valve containing Filter Type OIL COOLER Air Cooled 4 Operating Pressures PILOT SYSTEM 50 710 IMPLEMENT 350 4980 SWING 280 3980 TRAVEL 350 4980 POWER BOOST HEAVY LIFT 385 5470 1A MAC...

Page 13: ...LTER Safety Valve containing Filter Type OIL COOLER Air Cooled 4 Operating Pressures PILOT SYSTEM 50 710 IMPLEMENT 350 4980 SWING 280 3980 TRAVEL 350 4980 POWER BOOST HEAVY LIFT 385 5470 1A MACHINE CO...

Page 14: ...PLUG DRAIN PLUG Use low pressure air FILL PLUG DIPSTICK Drain every 50 hrs and clean every 500 hrs FRONT B101GreaseBathCover 1 I H 1 2 3 4 F J K G 5 6 6 7 7 8 8 9 9 9 9 9 9 9 9 9 9 9 10 11 11 12 12 13...

Page 15: ...s n e t k c a r T t n e m t s u j d a s e c a l p 2 s r H 0 5 2 1 g n i r a e b p m u p r e t a W t o h s n u g e s a e r g e n o x o r p A c c 1 6 2 N I G L N A S A R G g n i r a e b r o f e s a b m...

Page 16: ...Double Acting RETURN FILTER Safety Valve containing Filter Type OIL COOLER Air Cooled 4 Operating Pressures PILOT SYSTEM 49 9 710 4 9 MPa IMPLEMENT 320 4554 31 4 MPa SWING 260 3698 25 5 MPa TRAVEL 34...

Page 17: ...working with or on this equipment Study the information in this section to become familiar With the controls and components of this machine GENERAL MACHINE NOMENCLATURE The Nomenclature drawing below...

Page 18: ...D REST ADJUSTABLE ENGINE MANUAL CONTROL CABLE ENGINE EMERGENCY STOP CONTROL 24V CIGARETTE LIGHTER ASH TRAY RIGHT HAND OPERATOR CONTROL LEVER GAUGE CLUSTER RIGHT FOOT REST RIGHT TRAVEL PEDAL RIGHT TRAV...

Page 19: ...GURE 3 14 b The KPSS Mode Switch SK160 SK480 is lo cated on the right hand operator console and has 3 operating functions After starting the engine the mode switch defaults to theM for maximum power T...

Page 20: ...graphic FIGURE 3 11 b icon flashes on the message display of the monitor screen to show the operator which assist mode is selected Control is made easier as the machine uses this pattern to ASSIST in...

Page 21: ...used FIGURE 3 16 b NOTE The breaker flow is not set at the factory to deliver maximum pump flow To change the flow rate to a higher or lower setting see the following information Gauge cluster will d...

Page 22: ...en you have reached your desired value g Press the screen change switch to store the new flow rate value FIGURE 3 17 c MACHINE FAMILIARIZATION FIGURE 3 17 d Screen change switch KPSS work mode lamp NO...

Page 23: ...butwillnotlimitmain excavator boom arm bucket swing or travel speed Only the auxiliary attachment flow is con trolled through the setting See FIGURE 3 13 d Proper Adjustment thru the VR1 trimmer is ac...

Page 24: ...t or left position it in creases or decreases engine rpm and main tains engine at the programed RPM for that particular position on the dial NOTE In operation when all pilot controls are in the nuetra...

Page 25: ...d while it is pushed The washer fluid reservoir is located behind the cab in the air cleaner compartment See FIGURE 3 19 b 6 Working Lights Select Switch FIGURE 3 19 c This light selector switch illum...

Page 26: ...ole See Fig 20 b DEF MODE R F TEMP FAN ED190DozerSwitch FIGURE 20 a FIGURE 20 b 1 PRESS THE UPPER SIDE OF THE SWITCH TO ACTIVATE DOZER SYSTEM ED190Bladeup down The dozer control lever is multifunction...

Page 27: ...andle 1 Angle Blade Control Switch It is located in front of the dozer control handle Depress this switch on its left corner to angle the blade toward the left or de press it on its right corner to an...

Page 28: ...wer limit the radio automatically switches to the opposite limit thats from the upper to the lower or vice versa 2 How to preset the radio stations Once the desired radio station is selected manually...

Page 29: ...Plugging a 12 volt accessory into a 24 volt connector may result in shorting or Fire Do not use the cigerette lighter as a power source for 12 volt accessories It is a 24 volt outlet Plugging a 12 vol...

Page 30: ...eed selector switch when fan speed selected through auto control isnot preferable The indicator lamp of AUTO n LCD display goes out Press AUTO switch to return to automatic cli mate control SUPPLEMENT...

Page 31: ...IARIZATION NOTE The key switch will switch air conditioner OFF but the operating condition just before switching off may not be restored when the key switch is turned ON again Auto Control Switch and...

Page 32: ...ature goes up or down by 0 5 C 0 9 F in graduation d The set temperature 18 C 64 4 F is the lowest cooling temperature and 32 C 89 6 F is the highest heating tem perature Control beyond either of thes...

Page 33: ...e is indi cated on LCD display b Each time recirculate and fresh air ca pacity selector switch is pressed the mode is switched to air recirculate or fresh air intake FIGURE 3 21 a Compressor Switch an...

Page 34: ...oved by removing the plas tic panel behind the operators seat figure3 21a Removal The filter is removed by simply grabbing the top pull tab of the filter figure 3 21d and pulling up ward out of the ho...

Page 35: ...Tilt the cover towards the seat to obtain access to the fresh filter See Figure 4 39B NOTE To release the 4 top screws turn them counter clockwise 1 4 of a turn 90 c Remove the fresh air filter for i...

Page 36: ...oid proportional valve block senses the temperature of 50 F 10 C or higher c Once the computer program is stopped WARM FINISH is displayed on L C D buzzer stops 5 seconds later NOTE Auto warming up ca...

Page 37: ...OT USE HIGH SPEED WHEN PERFORMING DELICATE OPERATIONS SUCHAS PIPE LAYING FINE GRADING OR LOADING MACHINE ONTOARAILER DO NOT CHANGE TRAVEL SPEED WHILE LOADING MACHINE COULD BECOME UN STABLE AND CAUSE S...

Page 38: ...emoving 4 cover set screws on the rear side of operator seat release the locks 5 places of cover section and remove the upper cover exposes switch Swing parking brake is normaly in the locked position...

Page 39: ...mber lamps will illuminate and flash the engine failure code s See Figure 2 29 B for details on flashing codes Engine running mode If abnormal conditions appear on engine refer to Chapter 10 Mechatron...

Page 40: ...2 a FIGURE 3 32 b CPU F AIL MACHINE FAMILIARIZATION FIGURE 3 32 c REMOVE ROD LINKAGE DISCONNECT HARNESS CONECTMANUAL THROTTLE CONTROL CABLEHERE SCREEN CHANGE SWITCH NOTE The SK480 and M C SK330 uses t...

Page 41: ...the operator s seat b Locate the switches for the KPSS release and the swing parking brake release and flip them to their release position c Install rear panel covers d Start the engine e Pressthebut...

Page 42: ...ty enabling continuous work as long as main C 1 computer is functional if controller must be shut down then work rate is about 65 Procedure to engage back up function of pump regulator 1 Stop the engi...

Page 43: ...e not possible 5 Also for the failure shown in Item 4 it may cause trouble with daily operation so immediate inspection and repair are required 6 When the hydraulic pump is set to the backup function...

Page 44: ...the engine is rotated the hour meter advances The graduation runs in 1 step to 1 hour of operating time regardless of the engine speed The indicated figures on the hour meter can be used as a guide l...

Page 45: ...mance Be sure to return the knob completely in after usage 2 Since the engine speed cannot be adjusted correctly during mechatronicAadjustment if the emergency stop cable knob is not completely pushed...

Page 46: ...Lift Pump filter Lift pump inlet filter protects the lift pump from contamination and debris and should be removed and cleaned or replaced every time the main fuel filters are changed If not cleaned...

Page 47: ...tions of the hydraulic con trols to resume and also locks the left hand operating console in operating position ALWAYS PLACE THE SAFETY LOCK LEVER IN THE LOCKED UP POSITION BEFORE LEAVING THE OPERATOR...

Page 48: ...ol operations of the boom and bucket Operating speed of function is variable from stop to full stroke depending on how far lever is operated The right hand operator control has four basic operational...

Page 49: ...Variable speed r e verse track movement c CENTER Neutral position 8 Removing the Travel Control Levers a Use a 13 mm wrench to remove the travel control levers from the travel pedals see Figure 2 40...

Page 50: ...0 RPM OK OK ENGINE RPM ACCUMULATED HRS SINCE LAST ENGINE SERVICE GAUGE CLUSTER The monitor displays information sent from sen sors positioned at various places on the exca vator making it possible to...

Page 51: ...RVICE IS DISPLAYED PRESS THE GAUGE CLUSTER SCREEN CHANGE SWITCH FOR 5 TO 10 SEC AND RELEASE IT THIS SIGNAL AP PEARSONTHE SCREENASLONGAS YOUDEPRESSTHE SCREENCHANGE SWITCH IT WILL CHANGEASSOON AS THE SW...

Page 52: ...PARKING BRAKE RELEASE ICON Turn the Slewing Parking Brake Release Switch on the rear side of operator s seat to the RELEASE position and this warning is displayed While this warning is displayed the...

Page 53: ...display should the Hydraulic Oil Level in hydraulic oil reservoir fall below safe operating level Should this icon display before starting engine position machine in Hydraulic Oil Check position and...

Page 54: ...up of the engine or hydraulic oil is finished or the warming up is stopped forcibly by operating the lever or turning the auto warm up switch OFF forcibly and concurrently the buzzer sounds continuous...

Page 55: ...N SEQUENCE Icons 2 3 10 and 28 are displayed and buzzers sound intermittently and stop sounding after 5 seconds Icon 7 is displayed and buzzer stops sounding when the buzzer stop switch is pressed Ico...

Page 56: ...RATOR S MANUAL IMPROPER MACHINE OPERA TION IS DANGEROUSAND COULD RESULT IN INJURY OR DEATH WHENEVER A CHANGE IS MADE TO THE MACHINE S CONTROL PATTERN ALSO EXCHANGE THE PATTERN DECAL IN THE CAB TO MATC...

Page 57: ...Page 3 57 Dynamic Acera 03 05 Rev 05 NOTES...

Page 58: ...MINOR CHANGE MACHINE FAMILIARIZATION 2 Dynamic Acera 03 05 Rev 05 Page 3 58...

Page 59: ...68 12 Changing Warning Display Language FIGURE 2 13C 3 68 13 Operability fine adjustment function for Dynamic Acera minor change SK160LC SK330LC 6E 3 69 14 Draining Hydraulic System Pressure FIGURE 2...

Page 60: ...ponents of the KOBELCO Dy namic Acera Hydraulic Excavators Study these areas and locate these components on the machine Specific information regarding these compo nents are explained on the following...

Page 61: ...E SWITCH YQ102CabComp HEAD REST ADJUSTABLE OPERATORS SEAT 3 WAY ADJUSTABLE ARM REST INDEPENDENT TRAVEL SWITCH HEAVY LIFT SWITCH TWO PUMP FLOW SELECTOR SWITCH WARM UP SWITCH SWING FLASHER SWITCH AIR CO...

Page 62: ...URE 2 4B The throttle potentiometer is located on the right hand operator console and controls engine RPM When the throttle potentiometer is rotated to any position it increases or decreases engine rp...

Page 63: ...plying with the working condition and working target from 3 modes Each time the work mode switch is pressed the work mode indicator lamp is switched to M A and B in order a A assist mode The controlle...

Page 64: ...rate display The last flow rate stored is displayed Maximum flow rate is displayed as stan dard value Press the mode switch see Figure 2 5B to increase the flow rate setting or press the buzzer stop s...

Page 65: ...ressed The washer fluid reservoir is located be hind the cab in the air cleaner compart ment See Figure 2 7C Make certain the Washer reservoir has washer fluid be fore operating washer 5 Auto Accel Sw...

Page 66: ...switch FIGURE 2 8B The travel speed select switch is located on the gauge cluster switch panel Each time en gine is started travel speed is automatically set to LOW 1st speed Press the travel speed sw...

Page 67: ...when the PRE HEAT is completed The monitor alarm will sound continuously If alarm can t be cancelled by the buzzer stop switch turn the ignition key to the OFF position wait for 4 sec s until the ele...

Page 68: ...NT LEVEL DISPLAY This icon will display should the En gine Coolant Level fall below safe op erating level 6 LOW E G OIL PRESS 7 HIGH E G COOL TEMP 9 REST D AIR CLEANER 10 ATTACHMENT OVER LOAD 11 CHARG...

Page 69: ...yed and alarm activates intermittently and stop sounding after 5 seconds Flow rate can be adjusted Double pump flow can be selected Travel control pedals must be in neutral before activating function...

Page 70: ...s are recorded into the system the LCD will show the next item accordingly Simply scroll through each one of the items by pressing the Screen Change switch until the screen shows the time Since the Fu...

Page 71: ...play and the work light indicator may be ON depress the work light switch to turn OFF F R 11 LCD Contrast Adjustment FIGURE 2 13B Press mode switch to increase the number on the LCD Press the buzzer s...

Page 72: ...THE ATTACHMENT ON THE GROUND BEFORE ACTIVATING THE HYDRAULIC PRES SURE DRAIN SYSTEM NOTE The monitor alarm can be turned off with the buzzer stop switch and the monitor alarm sounds continuously turn...

Page 73: ...tlet Plugging a 12 volt accessory into a 24 volt connector may result in shorting and or Fire A7 Cup Holder and Ashtray FIGURE 2 16C A cup holder is provided on the right side panel below the monitor...

Page 74: ...adio automatically switches to the opposite limit that is from the upper to the lower or vice versa b How to preset the radio stations Once the desired radio station is selected manually press any of...

Page 75: ...play indicates temperature air outlet mode compressor ON OFF AUTO recirculate fresh air and fan speed The background of the control panel is illuminated when ever the A C system is activated II Fundam...

Page 76: ...w rate at the engine auto accel speed 1050 rpm for 10 minutes WARMING UP is displayed on the multidisplay 3 Warming up complete After an elapsed time of about 26 minutes of warming of hydraulic oil or...

Page 77: ...R Use the Swing Flasher Lights when working in congested areas CAUTION FIGURE 2 23A FIGURE 2 23B FIGURE 2 23C FAN TEMP DEF MODE R F YQ102IndTravel FAN TEMP DEF MODE R F YQ102HeavyLift Independent tra...

Page 78: ...emove the rear panel upper cover screws 4 and press the lower locks to release the cover Tilt cover forward to disconnect the speaker wires and 12V adapter wires see Figure 2 24C and remove the top co...

Page 79: ...e require replacement use a re placement fuse of the same type and amperage Turn key switch to OFF and wait approximately 4 seconds for all electrical power to stop before re moving or replacing a bad...