Kodak Magnus VLF Q2400, Original Instructions Manual

Page 1: ...Magnus VLF Q2400 Q3600 Platesetter Model MTA Safety Guide for Operators Original instructions English 2020 10 28 761 00039B EN Rev C ...

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Page 3: ...ization and Restriction of Chemicals Under Article 33 of EU REACH Regulation 1907 2006 Eastman Kodak Company has a duty to communicate to our customers the presence of substances of very high concern SVHC in excess of 0 1 by weight of articles contained in our products For Kodak platesetters imagers and Kodak branded accessories this information can be found on our service knowledge portal Answer ...

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Page 5: ...afe operation 9 Keep panels closed during operation 9 Handle plates safely 10 Handle magnetic clamps safely 11 Airborne emissions 11 3 Safe maintenance 17 4 Safety features 21 Safety interlock system 21 Power emergency stop switch 24 Emergency stop buttons 25 APL safety features 27 Compressed air supply shutoff valve 29 5 Hazards 31 Laser hazards 31 Mechanical hazards 35 Electrical hazards 38 ...

Page 6: ...vi Magnus VLF Q2400 Q3600 Platesetter Safety Guide for Operators ...

Page 7: ...he platesetter If the labels do not provide safety information in the language used in your workplace ask your authorized service representative if labels in that language are available The platesetter has safety features that reduce the risk of harm from the hazards that are associated with this type of device including Laser radiation Moving mechanical parts Hazardous voltage electrical parts Th...

Page 8: ...es into the platesetter or its automatic loading system and start the exposure process In some cases depending on the platesetter and its options operators also unload the exposed plates Operators can remove stuck plates or plates that were improperly picked by the automatic loading system or that have fallen off the imaging drum inside the platesetter and they might be responsible for some mainte...

Page 9: ...ral Regulations 21 CFR 1040 10 in accordance with the regulations of the Center for Devices and Radiological Health CDRH EN ISO 12100 2010 Safety of Machinery General Principles for Design Risk Assessment and Risk Reduction EN ISO 13849 1 2008 Safety of Machinery Safety Related Parts of Control Systems Part 1 General Principles for Design EN 60825 1 2014 Safety of Laser Products Class 1 Laser Prod...

Page 10: ...ificate available on your service and knowledge information portal Dataplate label on the platesetter The dataplate label displays many regulatory compliance markings and the platesetter s serial number The label is located at the rear of the platesetter near the power switch Figure 1 Dataplate label on the Magnus VLF platesetter Compliance labels The labels that show compliance with United States...

Page 11: ...CC and CDRH labels on the rear panel Data plate label on the MCU option This label is located at the back of the MCU automation option as shown in the image below and displays the regulatory compliance markings and the MCU serial number Safety standards and compliance labels 5 ...

Page 12: ...Data plate label on the APL option This label is located at the side of the APL automation option above the power entry box as shown in the image below and displays the regulatory compliance markings and the APL serial number Figure 7 Dataplate label location on the APL option 6 Chapter 1 Introduction to safety information ...

Page 13: ...rt contacts links to Safety Data Sheets SDS or other information about this device go to your Kodak service and support portal at https partnerplace kodak com Types of safety messages Messages with a safety icon and the signal word DANGER WARNING or CAUTION provide important safety information Messages with the signal word NOTICE alert you to the possibility of damage to the platesetter DANGER Ind...

Page 14: ...8 Chapter 1 Introduction to safety information ...

Page 15: ... normal operation media loading exposing and unloading all panels must be closed and locked to reduce the risk of exposure to laser radiation or moving parts When resolving a problem you may be instructed to open the rear hood and remove the rear panel in order to perform the following actions Remove media that is stuck or has come off the drum Reposition the trailing edge clamps on the drum that ...

Page 16: ... avoided can result in death or serious injury WARNING Before approaching the platesetter confirm that nothing on you can get caught in moving parts Remove apparel such as ties and jewelry roll up long sleeves and gather long hair The moving parts of the platesetter can create a hazardous situation which if not avoided can result in death or serious injury Handle plates safely Wear gloves when you...

Page 17: ... manufacturer of your implant Figure 12 Pacemaker warning label Figure 13 Pacemaker warning label on a trailing edge clamp CAUTION Wear protective gloves when handling the drum trailing edge magnetic clamps and don t put your fingers between the clamps and the drum surface Otherwise you may pinch unprotected fingers between the trailing edge clamps and the drum resulting in minor or moderate injur...

Page 18: ... filter Particulate emissions that are not properly filtered and or gaseous emissions that are not exhausted outside the building can endanger your health WARNING Particulate airborne emissions that are not properly filtered can endanger your health For a list of airborne emissions that pertain to the media you are using see the manufacturer s Safety Data Sheet SDS or contact the manufacturer or d...

Page 19: ...d the part number for the particulate filter Figure 15 Sample of a configuration label Figure 16 Location of dataplate and configuration labels Airborne emissions label Either the Particulate Airborne Emissions label for media used on platesetters or the Gaseous and Particulate Airborne Emissions label for media used on imagers is located at the rear of the UDRC It Airborne emissions 13 ...

Page 20: ...edia Ensure that all media you use is qualified for safe exposure in your platesetter or imager Figure 17 Particulate airborne emissions label on UDRCs used with platesetters Figure 18 Gaseous and particulate airborne emissions label for UDRCs used with imagers 14 Chapter 2 Safe operation ...

Page 21: ...External venting imagers only UDRCs used with imagers require external venting to exhaust the gaseous airborne emissions outside the building Figure 19 UDRC with external venting Airborne emissions 15 ...

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Page 23: ...ltage label The covers protect you from contacting hazardous voltage electrical parts that can cause severe electrical shock which will result in death or serious injury DANGER Do not remove service access panels Only authorized service representatives can safely access areas protected by these panels Unauthorized panel removal can expose you to visible and or invisible high powered laser radiatio...

Page 24: ...e 21 Rear hood on a ContinuousLoad platesetter with or without MCU or APL options Figure 22 Rear panel Rear hood To access the drum for regular preventive maintenance or error recovery you must open the rear hood This hood is secured with a solenoid lock To unlock the rear hood Click the Unlock operation in Print Console If any jobs are being exposed when you click Unlock Print Console displays a ...

Page 25: ... revolving within 15 seconds of the lock s release Wait 15 seconds before opening the rear hood When the lock is released you can open the rear hood If you see any mechanical movement when you open the hood the device must be repaired Keep your hands away from the moving parts Rotate the power emergency stop switch to the off position and secure it with a padlock Close the rear hood Contact your a...

Page 26: ...20 Chapter 3 Safe maintenance ...

Page 27: ... types of interlocks to reduce the risk of injury from the following kinds of hazards Write laser hazards the invisible laser beam that exposes the media Focus laser hazards the visible laser beam that keeps the write laser focused on the media during exposure Mechanical hazards moving parts such as the drum and carriage If you open or remove an interlocked panel while the platesetter is operating...

Page 28: ...t Exposure to visible and invisible high powered laser radiation can burn skin and can cause permanent degradation or loss of eyesight Moving mechanical parts can create a hazardous situation which if not avoided can result in death or serious injury WARNING When you open a door or panel if you suspect that the safety interlock system did not shut down laser sources and or mechanical movement use ...

Page 29: ...manent degradation or loss of eyesight Moving mechanical parts can create a hazardous situation which if not avoided will result in death or serious injury When you are doing maintenance or error recovery procedures you may see a label that reminds authorized service representatives of mechanical hazards when they are using the safety interlock override to service the device The beware of moving p...

Page 30: ...rocedure Figure 26 Location of the power emergency stop switch showing the hole where you can insert a padlock Regular operation The power emergency stop switch disconnects power to the platesetter and can be used as the power on off switch During regular operation the power switch connects power to the plate loader when you turn it clockwise to the on position Turn it counterclockwise to disconne...

Page 31: ...efore you can continue to check the device control software for information about how to solve a problem If you press an emergency stop button you must reset it before the platesetter or imager can return to normal operation To reset the button rotate it clockwise until it pops up click the Resume operation in the device control software and follow the instructions in the recovery messages Emergen...

Page 32: ...he rear hood and behind the rear panel Emergency stop buttons are located in the following areas on a Magnus VLF with MCU platesetter On the exterior of the platesetter to the left and right of the load table two emergency stop buttons Several locations inside the platesetter under the rear hood and behind the rear panel On the MCU Emergency stop buttons are located in the following areas on a Mag...

Page 33: ... permanent degradation or loss of eyesight Moving mechanical parts can create a hazardous situation which if not avoided can result in death or serious injury APL safety features The optional APL component has a set of unique safety features besides the extra emergency stop buttons These include a cable activated emergency stop device two exit hatches and internal lights Cable activated emergency ...

Page 34: ... two types of reset switches as described below Figure 29 Emergency stop pull cord reset with turning switch Figure 30 Emergency stop pull cord reset with pushbutton 2 Reset the switch in accordance with its type For the type with a turning switch turn the blue reset switch back to 1 For the type with a pushbutton push the blue reset button back in Internal lights The APL has internal lights that ...

Page 35: ...supply shutoff valve The pneumatic system in the platesetter and the APL if you have the APL option is supplied by an external compressed air power source The compressed air supply shutoff valve controls the supply of compressed air to the system The valve is normally left in the on position Turn the valve to the off position before replacing the filters in the compressed air supply system Figure ...

Page 36: ...o the off position you hear a hissing sound which indicates that high pressure air currently in the filter elements and bowl is being drained out of the system When the shutoff valve is fully in the off position the compressed air supply is blocked and it is safe to inspect or to change a filter Figure 34 Shutoff valve in the off position You can secure the valve in the off position with a padlock...

Page 37: ...es Do not operate the platesetter if you suspect that any part of the laser system is defective Do not tamper with the interlock system on the access panels or the doors Do not attempt to open or to remove doors or panels while the platesetter is exposing media Do not attempt to operate the platesetter with any doors or panels open Do not look directly or indirectly into the laser beam The thermal...

Page 38: ...hat warn you when you are near a source of laser radiation Laser danger and radiation label A label located on the rear of the thermal imaging head provides a DANGER safety message indicating that the thermal imaging head presents a laser hazard is a Class 4 laser product and emits visible and invisible radiation This information is provided for authorized service representatives and applies only ...

Page 39: ...pecifications Figure 39 TH7 laser danger label with laser classification and specifications Dataplate label on the thermal imaging head The dataplate label for the thermal imaging head is located on the rear of the thermal head or in some cases the underside The label provides identification and regulatory compliance information Laser hazards 33 ...

Page 40: ...he laser danger label and thermal imaging head dataplate label Laser aperture label The laser aperture label is located on top of the thermal imaging head pointing toward the aperture The label reminds you that you are near a source of hazardous laser radiation 34 Chapter 5 Hazards ...

Page 41: ...tor authorized service representative or others in the vicinity of the output device Also if an object hits the revolving drum the object can become lodged inside the output device and cause damage to the safety system the thermal imaging head or the protective enclosure When you access the drum area you must confirm that the drum has stopped revolving before starting a maintenance or error recove...

Page 42: ...o shut down mechanical movement Exposure to visible and invisible high powered laser radiation can burn skin and can cause permanent degradation or loss of eyesight Moving mechanical parts can create a hazardous situation which if not avoided can result in death or serious injury Unloaded cassette MCU option only When you pull the MCU cart out of the MCU for loading or maintenance do not crawl und...

Page 43: ...ections The platesetter has a label that shows the maximum air supply pressure approved for the device The label is located at the rear of the platesetter near the compressed air inlet connector The APL has the same label near its compressed air inlet connector Figure 47 Location of the maximum psi bar label WARNING Turn the compressed air supply shutoff valve to the off position when working on a...

Page 44: ...system shuts down laser and mechanical activity but does not disconnect power to electrical parts Although most hazardous electrical components are behind panels that are secured with service tools damaged wiring may create an electrical shock hazard which can cause death or serious injury WARNING Do not perform unauthorized repairs or make modifications to the power supply or to the electrical wi...

Page 45: ...Figure 49 High touch current label Electrical hazards 39 ...

Page 46: ...40 Chapter 5 Hazards ...

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Page 48: ...Kodak Company 343 State Street Rochester NY 14650 U S A Kodak 2020 All Rights Reserved TM Kodak To learn more about solutions from Kodak visit http graphics kodak com Subject to technical change without notice ...