Kodak Microimager 990, User Maintenance Manual

Page 1: ...User s Maintenance Guide A 61096 Part No 1E8015 Document Scanner Microimager 990...

Page 2: ...eeder adjustment information see Kodak publication A 61604 This publication is part of the Maintenance and Feeder Adjustment procedure video catalog number 828 5306 Cleaning materials Materials needed...

Page 3: ...ve materials when cleaning the imaging guides This includes abrasive cleansers commercial solvents paper towels or coarse cloths 1 Open the right side access door Imaging guide orientation Lower imagi...

Page 4: ...upper lamp housing assembly 7 Remove any dust from the upper lamp housing assembly using a soft bristle brush 8 Reinstall the upper lamp housing assembly 9 Repeat Steps 6 through 8 for the lower lamp...

Page 5: ...off 2 Open the front cover 3 Locate the Document Scanning Array 4 Push down and rotate the release handles outward to release the DSA assembly Release handles Document Scanning Array 5 Lift the DSA as...

Page 6: ...the DSA assembly toward you The mounting brackets should be pointing toward the back of the machine 10 Replace the DSA assembly in its original position 11 Push down and rotate the release handles inw...

Page 7: ...Document Scanning Array Roller Feeder top cover Roller plate handle 3 Tilt the roller plate toward the back of the machine 4 Remove the roller plate by carefully guiding it between the feeder top cove...

Page 8: ...ove the rear document guide by carefully guiding it between the feeder top cover and the roller which is located in front of the Document Scanning Array 9 Wipe all exposed rear document guide surfaces...

Page 9: ...e feeder cover and roller which is located in front of the Document Scanning Array 12 Replace the roller plate holding it by the handle and gently guiding it between the feeder cover and the roller wh...

Page 10: ...s from separating 1 Open the front cover of the scanner microimager 2 Push the feeder cover release lever toward the back of the machine to release the feeder cover Feeder cover 3 Grasp and rotate the...

Page 11: ...the roller ribs Clean the five small NFR rollers below the feed roller not shown in this illustration in the same manner Feed roller Separator roller 5 Wipe the feed and separator rollers and the five...

Page 12: ...e of the transport and NFR rollers feed a cleaning sheet in the center and to the left and right of the feeder document guides 2 Repeat the procedure until no further residue is picked up by the clean...

Page 13: ...d illustrations provided in the Chapter 7 Troubleshooting to assist in accessing the sensor locations Cleaning the feeder horizontal transport area The sensors in the feeder horizontal transport area...

Page 14: ...he lower roller housing assembly back into place without first removing the imaging guides Failure to remove them first can cause misalignment and or damage to the machine 5 Remove the imaging guides...

Page 15: ...maging guides between the upper and lower exposure lamp housings not shown in this illustration IMPORTANT Use care when handling the imaging guides Hold the imaging guides by the green handles only Up...

Page 16: ...rrors Mirrors 1 2 3 and 4 are accessible via the left side access door Illustration shows the approximate location of the mirrors Mirror 1 Left side access door Mirror 4 Mirror 3 Mirror 2 Mirrors 5 6...

Page 17: ...procedures below to clean the film cassette s 1 Remove the film cassette top cover Idler roller Guide roller Film drive roller 2 Examine the inside of the empty film cassette s and remove any dust or...

Page 18: ...filter cover by pressing in on the top of the cover to release the catch Air filter cover Catch Air filter 2 Examine the filter for dust accumulation If dust has accumulated lightly vacuum the outsid...

Page 19: ...r without an air filter installed The imaging apparatus will quickly become contaminated with dust and dirt impairing image quality 1 Remove the air filter cover by pressing in on the top of the cover...

Page 20: ...display Slot Use coin to open Battery compartment cover 2 Insert the edge of a coin into the slot and carefully pry the battery compartment cover off by pressing down on the coin 3 Remove the battery...

Page 21: ...below 1 Turn the side panel switch off 2 Open the front cover 3 Locate the Document Scanning Array 4 Push down and rotate the release handles outward to release the DSA assembly Release handles Docum...

Page 22: ...the quarter turn screws and turn each counterclockwise one quarter turn to loosen the DSA window panel 9 Remove the DSA window panel by pulling it gently toward you The DSA lamp will be exposed CAUTIO...

Page 23: ...SA window panel turning the quarter turn screws clockwise turn to secure the panel 16 Lift the DSA assembly straight up from the transport area 17 Rotate the DSA assembly toward you The mounting brack...

Page 24: ...being replaced contact your service representative to perform required power supply adjustments 1 Turn the side panel switch off 2 Open the front cover 3 Locate the roller plate 4 Grasp the roller pl...

Page 25: ...een the feeder top cover and the roller which is located in front of the Document Scanning Array The rear Document Scanning Array lamp will be exposed Lamp Lamp release lever and latch Lamp bracket 10...

Page 26: ...the lamp and bracket into the housing NOTE When the lamp is properly positioned to fit into the housing the clear stripe should be pointing toward the back of the machine 18 Pull up on the lamp releas...

Page 27: ...Always use the recommended lamps or image quality may be unacceptable NOTE If the replacement lamp is a different color than the lamp being replaced contact your service representative to perform req...

Page 28: ...ing Insert the opposite end of the lamp into the other socket WARNING The exposure lamps are fragile Never apply pressure to the center of the lamp press down only on the ends of the lamp Gently push...

Page 29: ...ut of its track 3 Locate and grasp the end of the lower imaging guide Carefully slide the imaging guide out of its track 4 Grasp and hold the new lower imaging guide by the green handle and carefully...

Page 30: ...properly adjusted Refer to Chapter 2 Adjusting the feed and separator roller gap Feeding thick documents without using the gap release lever Refer to Chapter 2 Adjusting the feed and separator roller...

Page 31: ...c exposure control Wrong film used Check for correct film type Thin film should be used in the Smart Cassette 215 regular thick film should be used in the Smart Cassette 100 Dust or dirt on mirrors or...

Page 32: ...should be used in the Smart Cassette 215 regular thick film should be used in the Smart Cassette 100 Only a double asterisk appears in the status display Lens holder not properly locked in place Readj...

Page 33: ...oved from documents Imaging guides are not seated properly or are not installed Transport system baffle plates are not firmly closed The document path can be cleared easily because No tools are needed...

Page 34: ...riginal order if necessary 4 Reset the image address level etc if necessary 5 Rescan refilm the documents If an error code appears in the status display check each transport area again to make certain...

Page 35: ...ing it between the feeder top cover and the roller which is located in front of the Document Scanning Array 8 Remove any documents found underneath the roller plate 9 Replace the roller plate holding...

Page 36: ...d rotate the roller cover toward the back of the machine 13 Press down and hold the gap release lever 14 Remove any documents or document pieces found between the rollers 15 Press the roller cover rel...

Page 37: ...ing guide IMPORTANT Use care when handling the imaging guides Hold the imaging guides by the green handles only 3 Locate and remove the upper lamp housing assembly 4 Remove any documents or document p...

Page 38: ...ents or document pieces IMPORTANT Do not slide the lower roller assembly back into place without first removing the imaging guides Failure to remove them first can cause misalignment and or damage to...

Page 39: ...he vertical baffle handle latch clockwise to unlatch the baffle plate Lower the baffle plate until it stops 4 Remove any documents or document pieces 5 Raise the plate into its original position Turn...

Page 40: ...the upper turn handle 3 Push the upper turn handle down and lower the baffle plate until it stops 4 Remove any documents or document pieces 5 Raise the plate into its original position Turn the verti...

Page 41: ...c brush Exit handle Static brush under housing Exit baffle 3 Locate and grasp the exit handle 4 Raise and hold the exit baffle to expose any documents 5 Remove any documents or document pieces IMPORTA...

Page 42: ...heck sized documents CAT No 153 2522 Document Printer 1 prints customer specified information on the front of documents as they pass through the transport system One or two Document Printers can be in...

Page 43: ...rough Parts Services 1 800 431 7278 Endorser It is recommended that at least one die drum one die set and two ink rollers be ordered Supply Catalog Die Drum 822 6896 Die Drum Payee 835 7683 Die Drum I...

Page 44: ...ument Scanning Array White Element 912583 Cassette Storage Carton 984059 Film Take up Spool 870564 Bar Code Reader Standard Test Document Set TL 4528 Staticide Wipes 24 per box 1C8102 Round Cleaning B...