Kohler 11EFKOZD Installation Instructions Manual Download | Manualshive

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9

TT-1651 4/17a

1

7

1. Roof (GM89898, or GM90510, or GM90519, or GM93642)

2. Alternator-end (rear) door (GM93560)

3. Decal, caution (GM93648)

4. Controller/service-side panel (GM89881)

5. Service-side (RH) door (GM89867, or GM90504, or GM90513, or GM93638)

6. Engine-end (front) door (GM93562)

7. Customer connection panel (GM93558 or GM95124)

8. Non service-side (LH) door (GM89877, or GM90507, or GM90516, or GM93640)

2

4

6

8

5

GM93548-J

3

Figure 19

Roof, Panel, and Door Identification

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Summary of Contents for 11EFKOZD

Page 1: ...idental starting Can cause severe injury or death Disconnect the battery cables before working on the generator set Remove the negative lead first when disconnecting the battery Reconnect the negative lead last when reconnecting the battery WARNING Disabling the generator set Accidental starting can cause severe injury or death Before working on the generator set or equipment connected to the set ...

Page 2: ...ming any work on the generator set Note Apply pipe sealant to the male threads of all pipe fittings before installation 1 Remove the generator set from service 1 1 Press the generator set master control OFF RESET button 1 2 Disconnect the generator set engine starting battery the negative lead first 1 3 Remove the junction box panel s as needed to access the wiring 1 4 Remove the four controller p...

Page 3: ...90701 and GM90702 to remove the belt guard GM90698 See Figure 4 1 Bracket belt guard GM90741 2 Bracket belt guard GM90702 3 Bracket belt guard GM90701 4 Wing screw and belt guard mounting hardware qty 3 5 Belt guard GM90698 3 2 1 4 4 5 Figure 4 Belt Guard 1 10 Remove and discard the end bracket panel GM87127 and alternator air exhaust guard GM90786 Save the hardware See Figure 5 1 1 End bracket pa...

Page 4: ...ing hose clamps Re install the existing coverplate and hardware at the new location shown in Figure 8 item 2 GM93548 A 1 Remove the existing coverplate and hardware and install the new exhaust tube GM92557 2 or GM95109 re using the existing hardware Re install the existing hose connector pipe plug and exhaust temperature sender 2 Relocate the existing cover plate and hardware at this location 3 Re...

Page 5: ...2 Opening for exhaust tube 3 Lead LK 0616 1715 4 Battery cable X 545 259 Attach positive battery cable to the starter motor 5 Hose clamps X 426 12 qty 2 Attach seawater inlet hose to inlet on the seawater pump 6 Hose X 373 30 7 Battery cable X 545 241 or X 545 176 Attach negative battery cable to the engine block 8 Insulated clamp X 672 32 9 Attach lead to the ground stud located inside of the jun...

Page 6: ...secure with the corner connector or bracket and hardware specified in Figure 12 and Figure 14 1 Rails GM89784 1 qty 2 2 Rails GM89784 3 or GM89784 4 or GM89784 5 or GM89784 9 qty 2 GM89517 C 2 1 Figure 13 Top Rail Framework 3 2 Position the top rails GM89784 1 qty 2 and GM89784 3 or GM89784 4 or GM89784 5 or GM89784 9 qty 2 as shown in Figure 13 using the corner bracket and hardware identified in ...

Page 7: ...on on Engine End Bracket Location on Alternator End 1 GM93548 A GM89517 C 1 Panel mounting bracket GM77222 qty 7 carriage bolt X 6224 20 qty 7 and hex nut X 6210 7 qty 7 2 Panel mounting bracket GM82181 carriage bolt X 6224 20 and hex nut X 6210 7 1 1 2 Figure 15 Mounting Bracket Location in Top Rails ...

Page 8: ...93560 on the alternator end of the unit See Figure 19 Secure the top of the door to the top rail using 2 screws M7985A 05020 20 and 2 washers M125A 05 08 5 3 Use the existing hardware on the customer connection panel GM93558 or GM95124 to secure it to the mounting bracket base See Figure 19 Secure the top of the panel using 2 screws M7985A 05020 20 and 2 washers M125A 05 08 5 4 Align the pins to t...

Page 9: ...93648 4 Controller service side panel GM89881 5 Service side RH door GM89867 or GM90504 or GM90513 or GM93638 6 Engine end front door GM93562 7 Customer connection panel GM93558 or GM95124 8 Non service side LH door GM89877 or GM90507 or GM90516 or GM93640 2 4 6 8 5 GM93548 J 3 Figure 19 Roof Panel and Door Identification ...

Page 10: ... 05 80 8 Nut hex 8 mm M6923 08 80 9 Screw pan head machine M5 x 20 mm M7985A 05020 20 18 Screw hex cap M8 x 20 mm M933 08020 SS 10 Washer plain 0 344 ID x 0 75 in OD X 25 139 3 Nut wing 1 4 20 X 276 9 1 Hose X 312 49 2 Clamp hose 0 69 1 25 in X 426 12 1 Cable battery positive red X 545 259 1 Cable battery negative black X 545 241 1 Hose coolant X 373 30 2 Bushing X 634 28 1 Clamp insulated 1 06 in...

Page 11: ...M125A 05 80 8 Nut hex 8 mm M6923 08 80 9 Screw pan head machine M5 x 20 mm M7985A 05020 20 18 Screw hex cap M8 x 20 mm M933 08020 SS 10 Washer plain 0 344 ID x 0 75 in OD X 25 139 3 Nut wing 1 4 20 X 276 9 1 Hose X 312 49 2 Clamp hose 0 69 1 25 in X 426 12 1 Cable battery positive red X 545 259 1 Cable battery negative black X 545 176 1 Hose coolant X 373 30 2 Bushing X 634 28 1 Clamp insulated 1 ...

Page 12: ... Systems Asia Pacific Headquarters 7 Jurong Pier Road Singapore 619159 Phone 65 6264 6422 Fax 65 6264 6455 Availability is subject to change without notice Kohler Co reserves the right to change the design or specifications without notice and without any obligation or liability whatsoever Contact your local Kohlerr generator set distributor for availability 2015 2017 by Kohler Co All rights reserv...

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