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62 590 18 Rev. D

KohlerEngines.com

8

Engine Speci

fi

 cations

Model

Bore

Stroke Displacement Oil Capacity 

(Re

fi

 ll)

Spark Plug 

Gap

Maximum Angle 

of Operation 

(@ full oil level)*

ECH940

3.54 in. 

(90 mm)

3.1 in. 

(78.5 mm)

61 cu. in. 

(999 cc)

2.0-2.7 U.S. qt. 

(1.9-2.6 L)

0.030 in. 

(0.76 mm)

25°

ECH980
ECV940
ECV980

*Exceeding maximum angle of operation may cause engine damage from insu

  cient lubrication.

Additional speci

fi

 cation information can be found in service manual at KohlerEngines.com.

Any and all horsepower (hp) references by Kohler are Certi

fi

 ed Power Ratings and per SAE J1940 

& J1995 hp standards. Details on Certi

fi

 ed Power Ratings can be found at KohlerEngines.com.

Emission Control System

Exhaust Emission Control System for models ECH940 & ECH980 and ECV940 & ECV980 is EM, 

O2S, ECM, MPI for U.S. EPA, California, and Europe.
NOTE:  Tampering with the engine and its emission control system voids the EPA Certi

fi

 cate of 

Conformity, ARB Executive Order, and EU type-approval.

Troubleshooting

Do not attempt to service or replace major engine components, or any items that require special 

timing or adjustment procedures. This work should be performed by a Kohler authorized dealer.

Possible Cause

Problem

No 

Fuel

Improper 

Fuel

Dirt In 

Fuel 
Line

Broken 
Fusible 

Link

Dirty 

Debris 

Screen

Incorrect 
Oil Level

Engine 

Overloaded

Dirty Air 
Cleaner

Faulty 

Spark 

Plug

Will Not Start

Hard Starting

Stops Suddenly

Lacks Power

Operates Erratically

Knocks or Pings

Skips or Mis

fi

 res

Back

fi

 res

Overheats

High Fuel 

Consumption

Storage

If engine will be out of service for 2 months or more follow procedure below.
1. Add Kohler PRO Series fuel treatment or equivalent to fuel tank. Run engine 2-3 minutes to get 

stabilized fuel into fuel system (failures due to untreated fuel are not warrantable).

2. Change oil while engine is still warm from operation (NOT required if using KOHLER PRO 

10W-50 full-synthetic oil). Remove spark plug(s) and pour about 1 oz. of engine oil into 

cylinder(s). Replace spark plug(s) and crank engine slowly to distribute oil.

3. Disconnect negative (-) battery cable.
4. Store engine in a clean, dry place.

Summary of Contents for Command Pro EFI ECH940

Page 1: ...lined in the warranty card and on KohlerEngines com Please review carefully as it provides your specific rights and obligations To maintain compliance with applicable emission regulations exhaust system backpressure may not exceed limits which can be found on KohlerEngines com Search by Model No then select Specs tab Kohler Engines has published CO2 values on KohlerEngines com website Record engin...

Page 2: ...e working on engine or equipment disable engine as follows 1 Disconnect spark plug lead s 2 Disconnect negative battery cable from battery WARNING Carbon Monoxide can cause severe nausea fainting or death Avoid inhaling exhaust fumes Never run engine indoors or in enclosed spaces Engine exhaust gases contain poisonous carbon monoxide Carbon monoxide is odorless colorless and can cause death if inh...

Page 3: ... Fill G Oil Filter H Oil Cooler I Fuses J Heavy Duty Air Cleaner K Oil Fill Dipstick L Air Cleaner Housing M Element N Inner Element O Retaining Clip P Dust Ejector Valve Q End Cap R Inlet Screen S Plug or Filter Minder T Ejector Area U Air Cleaner Base V Paper Element W Precleaner X Air Cleaner Cover Y Air Cleaner Knob Visit KohlerEngines com for service parts information and purchasing options ...

Page 4: ... system components and lines for leaks 3 Check and clean cooling areas air intake areas and external surfaces of engine particularly after storage 4 Check that air cleaner components and all shrouds equipment covers and guards are in place and securely fastened 5 Check spark arrestor if equipped Starting WARNING Carbon Monoxide can cause severe nausea fainting or death Avoid inhaling exhaust fumes...

Page 5: ...es but require 100 Hour oil and 200 Hour oil filter change intervals for proper maintenance Oil must be API American Maintenance Schedule Weekly Check filter minder Every 25 Hours or Annually Service replace low profile precleaner Every 100 Hours or Annually Change oil Oil filter is recommended Remove cooling shrouds and clean cooling areas Inspect for any debris visible through flywheel cooling h...

Page 6: ...al injury and or non warrantable damage to engine s EFI components Check Oil Level NOTE To prevent extensive engine wear or damage never run engine with oil level below or above operating range indicator on dipstick Ensure engine is cool Clean oil fill dipstick areas of any debris 1 Remove dipstick wipe oil off a Press in cap reinsert dipstick into tube press completely down or b Thread on cap rein...

Page 7: ...tion EFI System EFI is an electronically controlled fuel management system which is monitored by an Electronic Control Unit ECU A Malfunction Indicator Light MIL will illuminate if problems or faults are detected Servicing by a Kohler authorized dealer is necessary Fuel System Components High pressure components inside fuel pump module are not serviceable Engines are equipped with a special EFI fu...

Page 8: ...pe approval Troubleshooting Do not attempt to service or replace major engine components or any items that require special timing or adjustment procedures This work should be performed by a Kohler authorized dealer Possible Cause Problem No Fuel Improper Fuel Dirt In Fuel Line Broken Fusible Link Dirty Debris Screen Incorrect Oil Level Engine Overloaded Dirty Air Cleaner Faulty Spark Plug Will Not...

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