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5

19 590 02 Rev. A

KohlerEngines.com

EN

Maintenance Instructions

 

WARNING

Before working on engine or equipment, disable 

engine as follows: 1) Disconnect spark plug 

lead(s). 2) Disconnect negative (–) battery cable 

from battery.

Accidental Starts can cause 

severe injury or death.
Disconnect and ground spark 

plug lead(s) before servicing.

Normal maintenance, replacement or repair of emission control devices and systems may be 

performed by any repair establishment or individual; however, warranty repairs must be performed 

by a Kohler authorized dealer found at KohlerEngines.com or 1-800-544-2444 (U.S. and Canada).

For safety and health reasons, many states require special licensing or certification for servicing 

propane fuel systems. Check local and state regulations before choosing a repair establishment to 

perform fuel system repairs.

Maintenance Schedule

Every 100 Hours or Annually

1

 ● Change oil. Oil filter is recommended.
 ● Remove cooling shrouds and clean cooling areas.

Every 150 Hours

1

 ● Check air cleaner element.
 ● Check oil cooler fins, clean as necessary (if equipped).

Every 200 Hours

1

 ● Change oil filter.
 ● Replace unique EFI fuel filters.

Every 300 Hours

1

 ● Replace air cleaner element and check inner element (if equipped).

Every 500 Hours or Annually

1

 ● Check all lines (high pressure/vacuum) including fittings for leaks.
 ● Drain vaporizer/regulator of accumulated fuel deposits.
 ● Replace spark plugs and set gap.

Every 500 Hours or Annually

1,2

 ● Inspect lock-off assembly for damage/leakage.
 ● Have combustion deposits removed if using non-synthetic oil.

Every 600 Hours

1

 ● Replace air cleaner inner element (if equipped).

Every 600 Hours

1,3

 ● Have valve lash checked/adjusted.

Every 1500 Hours

1,2

 ● Have vaporizer/regulator tested.

1

 Perform these procedures more frequently under severe, dusty, dirty conditions.

2

 Must be performed by a Kohler authorized dealer or qualified propane personnel only.

3

 Have a Kohler authorized dealer perform this service.

Summary of Contents for Command PRO EFI PCV850

Page 1: ...warranty card and on KohlerEngines com Please review carefully as it provides you specific rights and obligations To maintain compliance with applicable emission regulations exhaust system backpressur...

Page 2: ...RNING High Pressure Fluids can puncture skin and cause severe injury or death Do not work on fuel system without proper training or safety equipment Fluid puncture injuries are highly toxic and hazard...

Page 3: ...F Inlet Screen G Air Cleaner Housing H Heavy Duty Air Cleaner I Oil Cooler if equipped J Oil Fill Dipstick K Vaporizer Regulator L Oil Drain Plug M Oil Filter N Spark Plug O Lock Off P Vaporizer Regu...

Page 4: ...orage 4 Check that air cleaner components and all shrouds equipment covers and guards are in place and securely fastened 5 Check spark arrestor if equipped Starting WARNING Carbon Monoxide can cause s...

Page 5: ...Hours or Annually1 Change oil Oil filter is recommended Remove cooling shrouds and clean cooling areas Every 150 Hours1 Check air cleaner element Check oil cooler fins clean as necessary if equipped E...

Page 6: ...ipped This switch is designed to prevent engine from starting in a low oil or no oil condition Oil Sentry may not shut down a running engine before damage occurs In some applications this switch may a...

Page 7: ...r Removing these deposits is recommended Follow steps below to drain vaporizer regulators 1 Turn fuel supply valve off run engine out of fuel and turn off ignition switch 2 Disconnect and ground spark...

Page 8: ...s and crank engine slowly to distribute oil 2 Disconnect negative battery cable 3 Separate propane tank from unit and store separately in an area designated for safe propane tank storage 4 Store engi...

Page 9: ...ler Possible Cause Problem No Fuel Tank Nearly Empty Improper Fuel Dirt In Fuel Line Broken Fusible Link Dirty Restricted Vaporizer Regulator Inlet Filter Dirty Debris Screen Incorrect Oil Level Engin...

Page 10: ...eding maximum angle of operation may cause engine damage from insufficient lubrication Additional specification information can be found in service manual at KohlerEngines com Exhaust Emission Control...

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