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INDEX
Workshop Manual KD500 _ cod. ED0053029390 -
1° ed
_rev.
00
INDEX
WARRANTY CERTIFICATE ..................................................................................................................................... 3
Limited 3 year kohler® diesel engine warranty .................................................................................................................. 3
California emission control warranty statement ................................................................................................................. 3
TROUBLE SHOOTING .............................................................................................................................................. 7
POSSIBLE CAUSES AND TROUBLE SHOOTING ........................................................................................................... 7
GENERAL REMARKS AND SAFETY INFORMATION ........................................................................................... 8
SAFETY REGULATIONS ................................................................................................................................................... 8
GENERAL SAFETY DURING OPERATING PHASES ...................................................................................................... 9
SAFETY AND ENVIRONMENTAL IMPACT ..................................................................................................................... 9
MODEL NUMBER AND IDENTIFICATION ............................................................................................................. 10
The identification plate shown in the figure can be found directly on the engine. .............................................................10
Approval data .....................................................................................................................................................................10
TECHNICAL DATA .................................................................................................................................................. 11
ENGINE TYPE ...................................................................................................................................................................11
CHARACTERISTICS ............................................................................................................................................... 12
CHARACTERISTICS POWER, TORQUE AND SPECIFIC FUEL CONSUMPTION CURVES .......................................12
OVERALL DIMENSIONS ........................................................................................................................................13
SPECIAL TOOLS .................................................................................................................................................... 14
MAINTENANCE - RECOMMENDED OIL TYPE - REFILLING ...................................................................... 15
MAINTENANCE.................................................................................................................................................................15
FUEL ..................................................................................................................................................................................15
RECOMMENDED OIL .......................................................................................................................................................16
ACEA SEQUENCES..........................................................................................................................................................16
DISASSEMBLY OF THE ENGINE .......................................................................................................................... 17
DISASSEMBLY AND REASSEMBLY ................................................................................................................................17
Removing the injector ........................................................................................................................................................17
Removing the injection pump ............................................................................................................................................17
Flywheel extraction ............................................................................................................................................................17
Removing the cover on the timing system side .................................................................................................................17
Demounting the piston .......................................................................................................................................................18
Demounting and remounting the main bearings ...............................................................................................................18
CHECKS AND OVERHAUL .................................................................................................................................... 19
Head...................................................................................................................................................................................19
Valves - Guides - Housings ...............................................................................................................................................19
Valve springs..................................................................................................................................................................... 20
Cylinder ............................................................................................................................................................................. 20
Piston rings - Piston - Pin ..................................................................................................................................................21
Connecting rod ..................................................................................................................................................................21
Crankshaft ........................................................................................................................................................................ 22
Oil retention rings .............................................................................................................................................................. 22
Lubrication circuit .............................................................................................................................................................. 22
Checking the oil pump ...................................................................................................................................................... 23
Camshaft ........................................................................................................................................................................... 23
Tapets and rocker arms .................................................................................................................................................... 24
Injection pump tappets and pads ...................................................................................................................................... 24
Fuel pump (optional) ......................................................................................................................................................... 24
