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TT-1646 6/15

INSTALLATION INSTRUCTIONS

Original Issue Date:

6/15

Model:

RDT and RXT ATS with Load Management

Market:

Residential/Commercial ATS

Subject:

Power Relay Module Kit GM92001-KP1-QS

Introduction

The power relay module kit contains one 50 amp relay

with connecting lugs in a NEMA type 3R enclosure. Use

up to four power relay module kits with the following load

management devices:

D

RDT automatic transfer switch with load shed kit

GM88281-KA1 or GM88281-KP1-QS

D

RXT automatic transfer switch with load shed kit

GM88281-KA1 or GM88281-KP1-QS

D

RXT automatic transfer switch with combined

interface/load management board

Note:

A load shed kit or RXT combined interface/load

management board is

required

for load

management. See TT-1609 for the load shed kit

or TP-6807, RXT Operation and Installation

Manual, for load management operation

information.

The power relay modules can be mounted indoors or

outdoors. Mount the modules on a sturdy vertical

surface with the drain holes at the bottom of the module.

Two (2) 120 VAC loads (shed simultaneously) or a

single 240 VAC load can be wired to each relay.

An adequate electrical supply is required for operation
of the power relay module. The 120 VAC relays require
a customer-supplied voltage source.

Check the

electrical requirements of the customer-provided
equipment prior to installation to determine the wire size
and circuit protection required.

Verify that

customer-provided equipment complies with applicable
local and national electrical codes.

Read the entire installation procedure and compare the

kit parts with the parts list at the end of this publication

before beginning installation. Perform the steps in the

order shown.

See Figure 1 for an illustration of the power relay

module.

Equipment Required

D

Two to four #8 screws to mount each module

D

Drill with 7/8 inch and/or 1 3/8 inch bits or hole saws

D

Level

D

Power cable for relay source and load connections

(see Specifications below)

D

Control cable for relay coil connection (see

Specifications below)

D

Conduit

d

If the modules are mounted outside, use outdoor-

rated conduit hubs .

d

If metal conduit is used, use conduit hubs with

screw terminals for the ground connection.

Figure 1

Power Relay Module

Specifications

Relay Rating

50 A @ 240 VAC

Operating Temperature

--20 to 55

_

C

(--4 to 131

_

F)

Storage Temperature

--40 to 85

_

C

(--40 to 185

_

F)

Relay Type

DPST -- NC

Coil Voltage

120 VAC

Control Relay Output

Connection (to relay coil)

#6--32 screw

12--18 AWG cable

(ring terminals included)

Connecting Lug Wire Size

(qty. 4, relay source and load

connections)

#4--14 AWG

(Copper only)

Figure 2

Specifications

Summary of Contents for RDT ATS

Page 1: ...AC relays require a customer supplied voltage source Check the electrical requirements of the customer provided equipment prior to installation to determine the wire size and circuit protection required Verify that customer provided equipment complies with applicable local and national electrical codes Read the entire installation procedure and compare the kit parts with the parts list at the end ...

Page 2: ... kit or TP 6807 RXT Operation and Installation Manual for load priority and load management operation information 1 1 Prevent the generator set from starting 1 Place the generator set master switch in the OFF position 2 Disconnect the utility power to the generator set 3 Disconnect the generator set engine starting battery ies negative lead first 1 2 Install the power relay modules 1 Identify a co...

Page 3: ...on the relay Connect the control leads from the load shed kit to the relay coil using ring terminals X 283 2 5 See Figure 4 and Figure 8 for the source and load connections to the relay a Connect the line side of the relay to the source power circuit as shown in Figure 4 b Connect the load side of the relay to the non essential load circuits as shown in Figure 4 Two 2 120 VAC loads shed simultaneo...

Page 4: ...ews on the relay Connect the control leads from the RXT combined interface load managementboard tothe relay coil using ring terminals X 283 2 5 See Figure 6 and Figure 8 for source and load connection points on the relay a Connect the line side of the relay to the source power circuit as shown in Figure 6 b Connect the load side of the relay to the non essential load circuits as shown in Figure 6 ...

Page 5: ...e generator set engine starting battery negative lead last 3 Reconnect utility power to the generator set 4 Press the AUTO button on the generator set controller 5 Reconnect power to the transfer switch 2 Operation The power relay module operation is controlled by the load management device which is either a load shed kit or the RXT combined interface load management board The relay is normally cl...

Page 6: ...6 TT 1646 6 15 Figure 7 Power Relay Module Dimensions ADV 8742 Sheet 1 of 2 ...

Page 7: ...TT 1646 6 15 7 Figure 8 Power Relay Module Dimensions ADV 8742 Sheet 2 of 2 ...

Page 8: ...M92008 1 Enclosure Base GM91999 1 Enclosure Cover GM92000 2 Screw Thread Forming GM92003 1 Gasket 2 56 ft GM92009 1 Relay Sub Assy GM92005 1 Decal GM97546 2 Terminal ring male 16 14 AWG X 283 2 2 Lead LK 1006 1515 4 Screw Phillips pan head thread form X 6071 2 1 Nut hex 1 4 20 X 81 8 1 Installation Instructions TT 1646 Availability is subject to change without notice Kohler Co reserves the right t...

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