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7

113863-5-

CC

Kohler Co., Kohler WI

5. TROUBLESHOOT WHIRLPOOL SYSTEM

This troubleshooting guide is for general aid only. A Kohler Authorized Service Representative or a qualified electrician
should correct all electrical problems. For warranty service, contact your dealer or wholesale distributor.

SYMPTOMS

PROBABLE CAUSES

RECOMMENDED ACTION

1. Whirlpool does not

start/stop.

A. No power to pump motor.

A. Set/Reset GFCI/ELCB breaker; check

wiring. If problem persists, refer to
installer/dealer.

B. Faulty  switch.

B. Replace switch. Refer to installer/

dealer.

C. Jets are blocked.

C. Remove blockage. Refer to installer/

dealer.

D. Faulty circuit board.

D. Replace circuit board. Refer to

installer/dealer.

E. Switch disconnected from panel.

E. Reconnect wire at switch or at pump.

Refer to installer/dealer.

F. Faulty motor/pump assembly.

F. Replace motor and pump. Refer to

installer/dealer.

2. Motor starts, all jets

are not functioning

A. Jet is closed.

A. Rotate jets counterclockwise to open.

are not functioning.

B. Trim kit installed incorrectly.

B. Reinstall trim kit, checking for damage

to O-ring. Refer to installer/dealer.

C. Jets are blocked.

 C. Remove blockage.

3. Whirlpool stops

automatically
before 18 minutes.

A. GFCI/ELCB trips.

A. Identify source of fault and correct. If

problem persists, refer to
installer/dealer.

B. Suction blocked.

B. Remove obstruction.

C. Jets are blocked.

C. Remove blockage.

D. Motor overheated and protection

device  activated.

D. Check for blockage at motor vents.

Remove blockage and allow motor to
cool.

Check for suction blockage. Remove
blockage and allow motor to cool.

Check for jet blockage. Remove
blockage and allow motor to cool.

E. Faulty circuit board.

E. Replace circuit board. Refer to

installer/dealer.

4. Whirlpool does not

automatically stop
after 22 minutes.

A. Faulty circuit board.

A. Replace circuit board. Refer to

installer/dealer.

5. Jet squeals/is noisy.

A. O-ring unseated.

A. Remove jet and replace O-ring onto

jet valve body; reinstall jet. Refer to
installer/dealer.

6. Whirlpool is noisy.

A. Shipping straps holding pump to bath

have not been cut.

A. Cut straps so pump sits on subfloor.

Summary of Contents for Whirlpool Baths

Page 1: ...Kohler Whirlpool Baths 2 Speed Pump Models Owner s Manual 113863 5 CC 2002 Kohler Co ...

Page 2: ...ided by the installer and should be tested on a routine basis To test the GFCI push the test button The GFCI should interrupt power Push the reset button Power should be restored If the GFCI fails to operate in this manner the GFCI is defective If the GFCI interrupts power to the bath without the test button being pushed a ground current is flowing indicating the possibility of an electric shock D...

Page 3: ...ur Gel Coat Whirlpool Bath 6 Flushing Your Whirlpool System 6 TROUBLESHOOT WHIRLPOOL SYSTEM 7 IMPORTANT CONSUMER INFORMATION 8 Requesting Service 8 Limited One Year Warranty 8 Lifetime Limited Warranty 8 1 INTRODUCTION All information in this manual is based upon the latest product information available at the time of publication Kohler Co reserves the right to make changes in product characterist...

Page 4: ...ure does not exceed 104 F 40 C Adjustable jets placed strategically for optimum hydro massage You control the air and water flow of each jet The air and water flow is determined by how far you open up the jet nozzle The built in heater automatically turns on when the whirlpool is started and maintains the water temperature to a maximum of 104 F 40 C The heating element is built into the pump The h...

Page 5: ...sk of injury or property damage Whirlpool controls are factory installed Do not relocate or modify controls as this could adversely affect safe operation Refer to chart for proper operating sequence The operating cycle continues as long as the pump and motor are running A built in timer automatically shuts off the pump and motor after 20 minutes of operation Your whirlpool is equipped with a built...

Page 6: ...YOUR FRP WHIRLPOOL BATH Wipe your gel coat bathing product with a clean soft cloth after each use to prevent a build up of soap and scum If the surface gets excessively dirty use a general purpose cleaner such as Scrub Free Soap Scum Remover 409 All Purpose Mr Clean Lemon Fresh Glass Plus or Fantastik You can also use an automotive type polishing compound followed by an application of good quality...

Page 7: ...counterclockwise to open are not functioning B Trim kit installed incorrectly B Reinstall trim kit checking for damage to O ring Refer to installer dealer C Jets are blocked C Remove blockage 3 Whirlpool stops automatically before 18 minutes A GFCI ELCB trips A Identify source of fault and correct If problem persists refer to installer dealer B Suction blocked B Remove obstruction C Jets are block...

Page 8: ...efects in material and workmanship during normal residential use for as long as the original purchaser owns his her home Gloss reduction scratching staining or alkaline etching of the finish over time due to use cleaning practices or water or atmospheric conditions are not manufacturing defects but are indicative of normal wear and tear This warranty is applicable to Kohler cast iron product manuf...

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