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IV.2

Fault-finding

The following table is to be seen as a “First Aid” box. There can be a large number of dif-

ferent reasons for a fault, depending on the particular conditions in your system. The fault
causes described below are mostly those which directly influence the motor. Peculiarities

which show up in the control loop behaviour can usually be traced back to an error in the
parameterization of the servo-amplifier. The documentation for the servo-amplifier and

the operator software provides information on these matters.
For multi-axis systems there may be further hidden reasons for faults.
Our applications department can give you further help with your problems.

Fault

Possible cause

Measures to remove the cause of
the fault

Motor doesn’t
rotate

— Servo-amplifier not enabled
— Break in setpoint lead

— Motor phases in wrong sequence
— Brake not released
— Drive is mechanically blocked

— Supply ENABLE signal
— Check setpoint lead

— Correct the phase sequence
— Check brake controls
— Check mechanism

Motor runs away

— Motor phases in wrong sequence
— ROD cable faulty or not properly plugged in

(for option -IL- )

— Correct the phase sequence
— Check ROD/SSI cable

Motor oscillates

— Break in the shielding of the resolver cable
— amplifier gain to high

— Replace resolver cable
— use motor default values

Error message:

brake

— Short-circuit in the supply voltage lead to

the motor holding brake

— Faulty motor holding brake

— Remove the short-circuit

— Replace motor

Error message:

output stage fault

— Motor cable has short-circuit or earth short

— Motor has short-circuit or earth short

— Replace cable

— Replace motor

Error message:

resolver

— Resolver connector is not properly plugged in

— Break in res. cable, cable crushed or similar

— Check connector

— Check cables

Error message:
motor temperature

— Motor thermostat has switched

— Loose resolver connector or break in

resolver cable

— Wait until the motor has cooled

down. Then investigate why the
motor becomes so hot.

— Check connector, replace resolver

cable if necessary

Brake does not
grip

— Required holding torque too high
— Brake faulty

— Motor shaft axially overloaded

— Check the dimensioning
— Replace motor

— Check the axial load, reduce it.

Replace motor, since the bearings
have been damaged

42

Motor series 6SM45..100

Appendix

05.2000

Kollmorgen

Summary of Contents for 6SM 100K-3000

Page 1: ...Synchronous Servomotors Series 6SM45 100 Technical description Installation Commissioning Edition 05 2000...

Page 2: ...2000 Enhanced torque characteristics new layout corrections Technical changes to improve the performance of the equipment may be made without prior notice Printed in the Federal Republic of Germany 05...

Page 3: ...I 5 3 Flange 11 I 5 4 Protection class 11 I 5 5 Protective device 11 E 4 929 4 09 I 5 6 Insulation material class 12 I 5 7 Vibration class 12 I 5 8 Connection method 12 I 5 9 Resolver 12 I 5 10 Holdi...

Page 4: ...III 1 15 Torque characteristics 6SM100M 3000 30 A 4 036 3 18 19 III 1 16 Torque characteristics 6SM100L 3000 31 A 4 036 3 17 III 2 Ventilated motors 32 III 2 1 Dimensions 6SM56 100 BV 32 III 2 2 Radi...

Page 5: ...peration Do not unplug any connectors during operation This creates the danger of death severe injury or extensive material damage l Power connections may be live even when the motor is not rotating N...

Page 6: ...destruction of the bearings and the coupling l For toothed belts it is vital to observe the permissible radial forces An excessive radial load on the shaft will significantly shorten the life of the m...

Page 7: ...it has been established that the machine into which this product is to be installed conforms to the provisions of the EC Directive in its version 89 392 EEC We confirm that the above mentioned product...

Page 8: ...This page has been deliberately left blank 8 Motor series 6SM45 100 05 2000 Kollmorgen...

Page 9: ...es of synchronous servomotors is designed especially for drives for industrial robots machine tools textile and packing machinery and similar with high requirements for dynamics The user is only permi...

Page 10: ...stator wind ings and is signalled via an electrically isolated contact normally closed A resolver is built into the motors as feedback element The servo amplifiers in the digifas or SERVOSTAR series...

Page 11: ...ot exceed FR 3 Double coned collets have proved to be ideal zero backlash coupling devices combined if required with metal bellows couplings I 5 3 Flange Flange dimensions to IEC standard fit j6 accur...

Page 12: ...ntrolled directly by digifas or SERVOSTAR servo ampli fier no personal safety the winding is suppressed in the servo amplifier additional circuitry is not required If the holding brake is not controll...

Page 13: ...arately driven fan The fan has the intake on the B side cools the motor surface and exhausts to the A side For motors of the 6SM100 series the fan is also obtainable with a shortened bonnet The electr...

Page 14: ...h is used Torque constant KTrms Nm A The torque constant defines how much torque in Nm is produced by the motor with 1A r m s current The relationship is M I x KT Voltage constant KE V 1000min 1 The v...

Page 15: ...nt therm contact C 145 5 Design IM B5 V1 V3 DIN 42950 Rotor moment of inertia J kgcm 1 5 2 1 3 4 5 2 10 0 15 0 20 0 31 0 42 0 74 0 108 0 141 0 175 0 Static friction torque MR Nm 0 127 0 131 0 14 0 154...

Page 16: ...15 0 20 0 31 0 42 0 74 0 108 0 141 0 175 0 Static friction torque MR Nm 0 154 0 18 0 208 0 23 0 28 0 334 0 4 0 49 0 58 0 67 Radial load permitted at shaft end with nn FR N 530 700 1050 Axial load per...

Page 17: ...f the series digifas or SERVOSTAR is used and the motor cable exceeds 25m a boxed choke type 3YL xx manufactured by Seidel and motor leads with the following diameters must be used Servo amplifier cho...

Page 18: ...oltage may be switched on for any piece of equipment which is to be connected Ensure that the switch cabinet remains turned off barrier warning signs etc The individual voltages will only be turned on...

Page 19: ...es according to EN 60204 See the table in chapter II 1 when cable length exceeds 25m Use correct earthing and EMC shielding according to the Installation Instructions for the servo amplifier which is...

Page 20: ...s than 150 pF m Resolver cable less than 120 pF m Technical Data All cables are suitable for trailing Technical data refer to mobile usage of cables Life time 1 Million bending cycles The temperature...

Page 21: ...uching it Make sure that even if the drive starts to move unintentionally no danger can result for personnel or machinery l Check the assembly and orientation of the motor l Check the drive components...

Page 22: ...This page has been deliberately left blank 22 Motor series 6SM45 100 Installation Commissioning 05 2000 Kollmorgen...

Page 23: ...III Drawings III 1 Non ventilated motors III 1 1 Dimensions 6SM45 100 III 1 2 Radial axial force at the shaft end Motor series 6SM45 100 23 Kollmorgen 05 2000 A 4 017 3 04 4 20 Drawings...

Page 24: ...III 1 3 Wiring diagram 6SM45 100 24 Motor series 6SM45 100 Drawings 05 2000 A 4 017 4 10 Kollmorgen...

Page 25: ...eries 6SM45 100 25 Kollmorgen 05 2000 A 4 036 3 13 21 Drawings Legend X axis speed min 1 Y Axis torque Nm 1 Performance curve 2 cut off characteristic M n 3 rated speed nn 1 2 3 Legend X Axis Speed mi...

Page 26: ...r series 6SM45 100 Drawings 05 2000 A 4 036 3 14 22 Kollmorgen Legend X Axis Speed min 1 Y Axis Torque Nm 1 Performance curve 2 Cut off characteristic M n 3 Rated speed nn 1 3 2 Legend X Axis Speed mi...

Page 27: ...eries 6SM45 100 27 Kollmorgen 05 2000 A 4 036 3 51 52 Drawings Legend X Axis Speed min 1 Y Axis Torque Nm 1 Performance curve 2 Cut off characteristic M n 3 Rated speed nn 1 3 2 Legend X Axis Speed mi...

Page 28: ...or series 6SM45 100 Drawings 05 2000 A 4 036 3 15 53 Kollmorgen Legend X Axis Speed min 1 Y Axis Torque Nm 1 Performance curve 2 Cut off characteristic M n 3 Rated speed nn 1 3 2 Legend X Axis Speed m...

Page 29: ...series 6SM45 100 29 Kollmorgen 05 2000 A 4 036 3 16 50 Drawings Legend X Axis Speed min 1 Y Axis Torque Nm 1 Performance curve 2 Cut off characteristic M n 3 Rated speed nn 1 3 2 Legend X Axis Speed...

Page 30: ...tor series 6SM45 100 Drawings 05 2000 A 4 036 3 18 19 Kollmorgen Legend X Axis Speed min 1 Y Axis Torque Nm 1 Performance curve 2 Cut off characteristic M n 3 Rated speed nn 1 3 2 Legend X Axis Speed...

Page 31: ...ue characteristics 6SM100L 3000 Motor series 6SM45 100 31 Kollmorgen 05 2000 A 4 036 3 17 Drawings Legend X Axis Speed min 1 Y Axis Torque Nm 1 Performance curve 2 Cut off characteristic M n 3 Rated s...

Page 32: ...III 2 Ventilated motors III 2 1 Dimensions 6SM56 100 BV III 2 2 Radial axial force at the shaft end 32 Motor series 6SM45 100 Drawings 05 2000 A 4 017 3 09 4 21 Kollmorgen...

Page 33: ...III 2 3 Wiring diagram 6SM56 100 BV Motor series 6SM45 100 33 Kollmorgen 05 2000 A 4 017 4 11 Drawings...

Page 34: ...spanner 13 a f Strip off the ends of the cores over a length of 7mm and solder them to the contact inserts 7 Push the rubber seal 9 and the O ring 10 onto the insert 11 Push the insert 11 into the plu...

Page 35: ...r series 6SM45 100 35 Kollmorgen 05 2000 A 4 036 3 51 54 Drawings Legend X Axis Speed min 1 Y Axis Torque Nm 1 Performance curve 2 Cut off characteristic M n 3 Rated speed nn 1 2 3 Legend X Axis Speed...

Page 36: ...otor series 6SM45 100 Drawings 05 2000 A 4 036 3 56 57 Kollmorgen Legend X Axis Speed min 1 Y Axis Torque Nm 1 Performance curve 2 Cut off characteristic M n 3 Rated speed nn 1 2 3 Legend X Axis Speed...

Page 37: ...or series 6SM45 100 37 Kollmorgen 05 2000 A 4 036 3 58 59 Drawings Legend X Axis Speed min 1 Y Axis Torque Nm 1 Performance curve 2 Cut off characteristic M n 3 Rated speed nn 1 2 3 Legend X Axis Spee...

Page 38: ...Motor series 6SM45 100 Drawings 05 2000 A 4 036 3 60 61 Kollmorgen Legend X Axis Speed min 1 Y Axis Torque Nm 1 Performance curve 2 Cut off characteristic M n 3 Rated speed nn 1 2 3 Legend X Axis Spe...

Page 39: ...tor series 6SM45 100 39 Kollmorgen 05 2000 A 4 036 3 62 63 Drawings Legend X Axis Speed min 1 Y Axis Torque Nm 1 Performance curve 2 Cut off characteristic M n 3 Rated speed nn 1 2 3 Legend X Axis Spe...

Page 40: ...This page has been deliberately left blank 40 Motor series 6SM45 100 Drawings 05 2000 Kollmorgen...

Page 41: ...hr Humidity rel humidity 5 95 no condensation only in the manufacturer s original recyclable packaging max stacking height see table under Packaging Storage time unlimited Maintenance Only by qualifie...

Page 42: ...in wrong sequence ROD cable faulty or not properly plugged in for option IL Correct the phase sequence Check ROD SSI cable Motor oscillates Break in the shielding of the resolver cable amplifier gain...

Page 43: ...cturer declaration 7 Motor lead 20 N Nameplate 13 O Options 13 P Peak current 14 Power derating 10 Protection class 11 Protective device 11 R Radial force 11 Radial force diagram 23 Rated current 14 R...

Page 44: ...62 69 Schweiz Switzerland Suisse Kollmorgen Seidel GmbH Co KG Buhnrain 30 8052 Z rich Tel 41 0 1 300 29 65 Fax 41 0 1 300 29 66 Spanien Spain Espagne BROTOMATIC S L C San Miguel de Acha 2 Pab 3 01010...

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