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8

 

© 2020 Kolpin Outdoors Inc.

 

REV 00

 

 

RANCHER / FOREMAN / RUBICON WINCH          
INSTALLATION (continued):

 

11.

 

Route the cable rope thru the roller fairlead and attach 
the clevis hook (item #6) onto the thimble end as shown 
and if equipped, the rubber bumper (item #14). The 
winch cable needs to be routed thru the roller fairlead 
off the top . (See illustrations 1

-

14 and 1

-

15). 

Note,  

accessory rubber winch stopper (sold separately as 
PN 85080) is shown.

 

12.

 

Install front bumper

-

winch assembly onto the vehicle 

frame using the longer M8 bolts (item #3) for the two 
upper bumper locations as shown. Re

-

install the lower 

OEM M8 screws and OEM M6 shoulder screws. Re

-

install the rack mounting M8 bolt and nut. Reinstall the 
plastic engine guard. (See illustrations 1

-

16, 1

-

17, 1

-

18, 

1

-

19 and 1

-

20). 

Note, the plastic engine guard can be 

flexed downwards to provide install access.

 

13.

 

Tighten all fasteners to specifications.

 

Ill. 1

-

14

 

Rope 
routing

 

Ill. 1

-

15

 

Ill. 1

-

17

 

Plastic 
engine 
guard

 

Ill. 1

-

16

 

3

 

3

 

Lower OEM 
screws

 

  FRONT

 

  FRONT

 

 

8MM FASTENER TORQUE:

 

17 ft. lbs. (23 Nm)

 

 

6MM FASTENER TORQUE:

 

7 ft. lbs. (9.5 Nm)

 

Summary of Contents for 25-1270

Page 1: ...1270 ASSEMBLY OWNERS MANUAL Application WINCH KIT NO 25 9xxx Before you begin please read these instructions and check to be sure all parts and tools are accounted for The following instructions cont...

Page 2: ...hardware may be designed to collapse or break when the equipment is over stressed Kolpin winch mount kits are designed to be compatible with Kolpin and Cycle Country winches along with many others but...

Page 3: ...REV 00 Kit Contents Item Qty Part Description Part Number 1 1 Winch Mount Bracket 2 1 Roller Bumper Mount Bracket 3 6 Hex Bolt Zinc Plated M8 1 25 x 20mm 4 2 Locknut Zinc Plated M8 1 25 5 1 Instructi...

Page 4: ...sts To facilitate installation make sure that your vehicle is clean and free of debris All directions referring to right and left are when the rider is sitting on the machine TOOLS REQUIRED Metric wre...

Page 5: ...bumper tubing from the vehicle as shown by removing the eight OEM fasteners two on front rack two secure plastic center grille and four attach frame tubing to vehicle main chassis Retain bolts for us...

Page 6: ...item 3 and M8 locknuts item 4 Using the hardware provided with winch kit install the roller fairlead included with winch kit onto the roller mount bracket See illustrations 1 6 1 7 and 1 8 Note conta...

Page 7: ...the rear upper tabs of winch mount sub assembly into the bumper and temporarily insert M8 bolts item 3 into the holes this will help keep the mounts aligned into the bumper See illustrations 1 9 1 10...

Page 8: ...Install front bumper winch assembly onto the vehicle frame using the longer M8 bolts item 3 for the two upper bumper locations as shown Re install the lower OEM M8 screws and OEM M6 shoulder screws Re...

Page 9: ...cal cables and components for the winch system 15 Secure all harnesses using cable ties provided with winch kit to prevent contact with hot components sharp edges or moving parts 16 Reconnect red posi...

Page 10: ...by accident alteration abuse improper maintenance normal wear or other causes beyond the manufacturer s control In order to protect you and your ATV certain parts of the accessory system and or hardwa...

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