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6

 

© 2020 Kolpin Outdoors Inc.

 

REV 00

 

 

2014

-

2020 SPORTSMAN 450/570 MODELS:

 

7.

 

Remove and keep rubber seal. (See illustration 1

-

5).

 

8.

 

Remove and keep four screws from front cover as shown. (See 
illustration 1

-

6).

 

9.

 

Lift front cover upwards slowly to disengage tabs on cover from 
slots as shown. (See illustration 1

-

7).

 

10.

 

Remove and keep nut from black (negative) battery cable and 
disconnect negative battery cable. Move boot off red (positive) 
battery cable. Remove and keep nut from red (positive) battery 
cable and disconnect positive battery cable. (See illustration    
1

-

8).

 

11.

 

Remove and keep four lower front bumper cover screws. (See 
illustration 1

-

9).

 

12.

 

Remove winch cover from lower front bumper cover.  You can 
keep it removed or trim as marked. (See  illustration 1

-

10). 

Note, before installing winch kit, add or replace proper 
fluid to your vehicle’s front gear case as required in the 
service manual. This process will be difficult to do after 
the winch is installed.

 

Ill. 1

-

5

 

Ill. 1

-

6

 

Ill. 1

-

7

 

Rubber 
Seal

 

Front 
Cover

 

WARNING

 

ALWAYS

 disconnect black negative (

-

) cable from battery 

FIRST

. Failure to do so will result in high  current electrical arc, 

and may result in battery explosion if tool touches grounded 
frame. Death or serious injury may occur.

 

 

!

 

 

!

 

Ill. 1

-

8

 

Slots

 

Screws

 

Front 
Cover

 

Ill. 1

-

9

 

Ill. 1

-

10

 

Screws

 

Lower 
Cover

 

Winch 
Cover

 

Summary of Contents for 25-3410

Page 1: ...P N 25 3410 ASSEMBLY OWNERS MANUAL Application WINCH KIT NO 25 9xxx Before you begin please read these instructions and check to be sure all parts and tools are accounted for The following instruction...

Page 2: ...hardware may be designed to collapse or break when the equipment is over stressed Kolpin winch mount kits are designed to be compatible with Kolpin and Cycle Country winches along with many others but...

Page 3: ...Kolpin Outdoors Inc REV 00 Kit Contents Item Qty Part Description Part Number 1 1 Winch Bracket Weldment Sportsman ATV 2 4 Hex Flange Bolts Zinc Plated M8 1 25 x 25mm LG 3 1 Instruction Guide not sho...

Page 4: ...27 Torx Sportsman T40 Torx ACE Do not use impact tools to install hardware APPROXIMATE ASSEMBLY TIME 15 minutes Note If any hardware is missing do not return to the store Call us to help Toll Free 1 8...

Page 5: ...ve and keep nut from red positive battery cable and disconnect positive battery cable See illustration 1 2 5 Remove and keep four screws from lower front bumper cover as shown Remove lower front bumpe...

Page 6: ...11 Remove and keep four lower front bumper cover screws See illustration 1 9 12 Remove winch cover from lower front bumper cover You can keep it removed or trim as marked See illustration 1 10 Note b...

Page 7: ...14 17 Remove and discard two push pin rivets from winch cover Remove and discard winch cover as shown See illustration 1 15 Note before installing winch kit add or replace proper fluid to your vehicl...

Page 8: ...ll front grille guard WINCH ASSEMBLY 19 Install the roller fairlead and winch to the winch mounting bracket item 1 as shown Use the hardware included in the winch kit for this step Tighten to specific...

Page 9: ...illustration 1 19 2015 2020 SPMN 450 570 Install Winch to Mount 21 For 2015 2020 Sportsman 450 570 models To gain clearance access for installation of wiring the winch motor should be located on the l...

Page 10: ...n 1 22 WINCH ACCESSORY INSTALLATION 23 Install the winch mount assembly into the vehicle as shown Use the screws item 2 included in the mount kit for this step Tighten to specification See illustratio...

Page 11: ...t covers the main vehicle power wire 29 Put front bumper cover onto vehicle and identify area to be trimmed on both sides of bumper cover See illustration 1 25 30 Cut along marked lines 31 Install fro...

Page 12: ...ification 38 Lower front cover down slowly to engage tabs on cover into slots See illustration 1 29 39 Install four screws to front cover Tighten until fully seated See illustration 1 30 40 Install ru...

Page 13: ...black negative wires to the negative battery terminal Torque to specification See illustration 1 33 45 Install front storage bin and attach two fasteners See illustration 1 34 46 Install front bumper...

Page 14: ...ed by accident alteration abuse improper maintenance normal wear or other causes beyond the manufacturer s control In order to protect you and your ATV certain parts of the plow system and or hardware...

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