Kolpin Outdoors 26-3200 Assembly & Owners Manual Download

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QUICK-MOUNT WINCH KIT

Assembly / Owner’s Manual

APPLICATION: Polaris Sportsman

Verify accessory fitment at Kolpin.com

Instr 26-3200; 26-3210

Rev 01 2020-11

Page 1 of 17

P/N 26-3200; 26-3210

POLARIS SPORTSMAN

QUICK-MOUNT

2500 LB / 3500 LB WINCH KIT

Summary of Contents for 26-3200

Page 1: ...T Assembly Owner s Manual APPLICATION Polaris Sportsman Verify accessory fitment at Kolpin com Instr 26 3200 26 3210 Rev 01 2020 11 Page 1 of 17 P N 26 3200 26 3210 POLARIS SPORTSMAN QUICK MOUNT 2500...

Page 2: ...To ensure a satisfactory installation follow all steps correctly and in the sequence described Keep these instructions for future reference or for informational requests To facilitate installation ma...

Page 3: ...REF QTY PART DESCRIPTION PART NUMBER 1 1 Winch Assembly Polaris 2500 lb Winch Assembly Polaris 3500 lb n a 2 1 Wire Harness n a 3 1 1 Switch 85096 3 2 1 Switch Housing Front 85096 3 3 1 Switch Housing...

Page 4: ...9 1 3 1 Winch Bracket 25 3410 1 4 4 Screw Torx Truss Head M8 x 1 25 x 20 mm 7519260 1 5 1 Cable Red 6 GA n a 1 6 1 Cable Black 6 GA n a 1 7 2 Screw Socket Head M6 x 1 0 x 10 0 mm 7517337 1 8 1 Contact...

Page 5: ...ition 3 Turn key to OFF position and remove key 4 Remove accessory front brush guard from vehicle if equipped See Kit Instructions for procedure 5 Release rubber latch on both sides and open front rac...

Page 6: ...to disengage tabs on cover from slots F 4 Remove and keep nut from black negative battery cable and disconnect negative battery cable Move boot off red positive battery cable Remove and keep nut from...

Page 7: ...ling winch kit add or replace proper fluid to your vehicle s front gear case as required in the service manual This process will be difficult to do after winch is installed 2013 2021 SPORTSMAN 850 100...

Page 8: ...s installed ACCESSORY INSTALLATION WINCH INSTALLATION 2021 SPORTSMAN 450 570 MODELS 1 Make sure wire routing and connections are as shown and make necessary adjustments 2 Put red and black wires throu...

Page 9: ...te connector on contactor Connect it to the corresponding connector on vehicle harness WINCH INSTALLATION 2014 2020 SPORTSMAN 450 570 MODELS 1 Loosen red black blue and yellow connection cables from w...

Page 10: ...it to reach the three terminal bus bar IMPORTANT Do not connect winch cables to busbar at this time 9 Using two cable ties r loosely secure red and black power cables to frame and existing wiring 10 F...

Page 11: ...ttery at this time 5 Attach cables to chassis frame with cable tie r 6 For 2015 and Newer Vehicles Locate white contactor connector on frame tube behind front left tire Remove cap from main harness co...

Page 12: ...urrent electrical arc that may result in battery explosion if tool touches grounded frame Death or serious personal injury may occur 2021 SPORTSMAN 450 570 MODELS 1 Connect all red positive wires to t...

Page 13: ...Connect all black negative wires to the negative battery terminal Torque to specification TORQUE Battery Bolt 60 in lbs 6 N m 4 Lower front cover down slowly to engage tabs on cover into slots F 5 In...

Page 14: ...wo fasteners 3 Install front bumper cover with four fasteners Tighten until fully seated 4 Close front rack and attach two rubber latches 5 Install accessory front brush guard if equipped See Kit Inst...

Page 15: ...h assembly Defective motor Check for voltage at armature port with switch pressed If voltage is present replace winch assembly Nested and bounded cable within winch assembly Move free spool knob to th...

Page 16: ...operates in one direction only Defective or stuck contactor Tap contactor to loosen contacts Repair or replace contactor Defective switch assembly Replace switch assembly Defective brake assembly Repl...

Page 17: ...dit please call 1 877 956 5746 for a Return Merchandise Authorization RMA number and shipping instructions This warranty does not apply to parts that have been damaged by accident alteration abuse imp...