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Assembly & Owners Manual

Kolpin 25-9 Series, Assembly & Owners Manual

The Kolpin 25-9 Series is a top-tier off-road vehicle with exceptional performance and versatility. For a hassle-free assembly and better understanding of its features, make sure to download the Assembly & Owners Manual from 88.208.23.73:8080 – your go-to source for free manual downloads.

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© 2018 Kolpin Outdoors Inc.

REV 03

WINCH MOUNT KIT

FOR HONDA ATV

P/N 25

-

1240

ASSEMBLY / OWNERS MANUAL

Application

WINCH KIT NO. 25

-

9xxx

Before you begin, please read these instructions and check to be sure all parts and tools are

accounted for. The following instructions contain details required to install and service the contents

of this kit.

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Summary of Contents for 25-9 Series

Page 1: ...5 1240 ASSEMBLY OWNERS MANUAL Application WINCH KIT NO 25 9xxx Before you begin please read these instructions and check to be sure all parts and tools are accounted for The following instructions contain details required to install and service the contents of this kit ...

Page 2: ... hardware may be designed to collapse or break when the equipment is over stressed Kolpin winch mount kits are designed to be compatible with Kolpin and Cycle Country winches along with many others but may not be compatible with some winches Kolpin winch mount kits have design features that benefit snow plow applications DANGER WARNING CAUTION To avoid personal injury or damage to your vehicle Rea...

Page 3: ...s Item Qty Part Description Part Number 1 1 Winch Mount Weldment CYC6495 2 2 Hex Bolt Zinc Plated M8 1 25 x 20mm 4 4 Locknut Zinc Plated M8 1 25 5 8 Flat Washer Zinc Plated M8 6 1 Instruction Guide not shown 3 2 Hex Bolt Zinc Plated M8 1 25 x 25mm ...

Page 4: ...tallation make sure that your vehicle is clean and free of debris All directions referring to right and left are when the rider is sitting on the machine TOOLS REQUIRED Basic Metric wrench and socket set Pliers Do not use impact tools to install hardware APPROXIMATE ASSEMBLY TIME 30 minutes Note If any hardware is missing do not return to the store Call us to help Toll Free 1 877 956 5746 SPARE KI...

Page 5: ... Install the mount plate to the bumper using the hardware included in this kit Bumper 4 5 3 Winch Mount Ill 1 1 Winch Installation 4 Install the winch to the winch mount plate and bumper using hardware included with your winch Orient the winch as shown so the winch cable will feed from out the top opening of the winch mount and backside of the winch 8MM FASTENER TORQUE 17 ft lbs 23 Nm Ill 1 2 Hard...

Page 6: ...ruction 10 Re install the ATV plastic skid plate 8MM FASTENER TORQUE 17 ft lbs 23 Nm Ill 1 3 Roller Fairlead 10MM FASTENER TORQUE 30 ft lbs 41 Nm Ill 1 4 ATV Frame 2 5 2 4 5 Winch Bumper Assembly Winch Wiring and Connections 11 Using the winch kit instructions route and connect the electrical cables and components for the winch system 12 Secure all harnesses using cable ties provided with winch ki...

Page 7: ... by accident alteration abuse improper maintenance normal wear or other causes beyond the manufacturer s control In order to protect you and your ATV certain parts of the accessory system and or hardware are designed to fail when the equipment is over stressed Parts that are lost due to loosening and improper maintenance are not covered under warranty This warranty does not cover removal or reinst...

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