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Manual EDU 2AE/TOP/MITO

Page 9

1) Language:

This option allows to choose among 6 languages: English, Italian, German, Spanish, French

and Portuguese.

2) Change password:

You can change password (see point 3).

- - - - O P T I O N - - M E N U - - - -

3 ) P a s s w o r d :

O N



4 ) E S C - O K :

I N T + E X T

5 ) R e s e t :

P R G

3) Pass ON:

If YES, you will be asked for the password to enter the menu. Otherwise select NO.

ATTENTION: Password is only asked to enter the menu the first time after switching the unit on.
The default password is: 0000.

4) ESC-OK:

Press ESC in case of error. Press OK at cycle end or to reset a cycle or a program (see point

5: Reset). If INT,

the operator must press the required key on the front panel. If it’s set on EXT, the keys on

the front panel are disabled and functions can only be enabled through proper connections on the back panel
(

see paragraph “I/O connections”).

5)  Reset:

you  can  select  which  parameter resets when  you  press RESET (see  point  4:  Keyboard

commands). If PRG, the Reset refers to the program that is being carried out. If SEQ, the Reset refers to the
whole sequence (only if sequence is enabled).

- - - - O P T I O N S - M E N U - - - -

5 ) R e s e t :

P RG



6 ) S e t

t i m e

&

d a t e

7 ) C y c l e s :

0 0 0 0 0 0 0

6) Set time & date:

to set time and date on the control unit.

7) Cycles

- Total number of cycles: It shows the number of tightened and loosened screws. This number

can’t be modified

.

TORQUE CALIBRATION

Please read the instructions carefully and equip a torque tester to proceed.
The torque calibration function allows to view the torque value in Nm or in.lbs directly on the display.
ATTENTION: The

displayed torque level is approximate and it’s determined by mathematical calculations.

The smaller the calibration interval the more precise the value on the screen.

IMPORTANT WARNINGS:

Calibration  values  will  be  referred  to  the  parameters  of  the  control  unit  which  are  set  during
calibration. If you modify speed or type of joint, the unit will need to be recalibrated.

If the screwing cycle during calibration isn’t carried out correctly or if you’re not sure of the value
it’s possible to repeat it. A wron

g screwing cycle can affect the precision of the calibration cycle.

Calibration is carried out for two torque levels optionally chosen. The minimum calibration interval
is 5%  (example:  if  I  have to  work  at  30%,  I  can calibrate at 25%  and 35%) but we  recommend  a
minimum of 10% interval.

Summary of Contents for EDU 2AE/TOP/MITO

Page 1: ...V DC 200 VA FUSE 3 15 A DIMENSIONS 190 x 205 x h120 mm PESO 4 Kg DECLARATION OF CONFORMITY KOLVER S r l declares that the new tool here described control unit model EDU 2AE TOP MITO is in conformity...

Page 2: ...important to select the correct options to ensure that proper torque is being applied Read the menu description carefully and in case you are unsure please contact Kolver for support information Turn...

Page 3: ...n this screen MAIN MENU MA I N ME NU OK c h a n g e E S C q u i t P r o g r a m s e t t i n g S e q u e n c e s e t t i n g Program setting It indicates the menu section where you can set or modify th...

Page 4: ...astic or sheet metal or a metric machine screw on a material subject to strain for example gasket o ring etc A hard joint is typically a fastener joining metal with metal If you select the option SOFT...

Page 5: ...sounds too 10 Max time Maximum time You can select the maximum time of tightening You can set from Min time 0 1s to 20 0 sec ATTENTION If torque isn t reached by the maximum time the screwdriver will...

Page 6: ...beep sounds too ME NU P R 1 1 5 R o t a t i o n r i g h t 1 6 R e s e t a u t ON 1 7 P r e s s E S C O F F 15 Rotation You can choose between right tightening standard screws or left tightening left t...

Page 7: ...ange and it s on if calibration is ON If calibration is OFF the minimum torque value automatically sets on 0 Nm ME NU P R 1 2 4 T o r q m a x 1 5 0 Nm 2 5 I n s b a r c o d e 2 6 F u n c T A O F F 24...

Page 8: ...a r c O F F 5 R e s a u t s e q O F F 3 Ext box It allows to enable or disable the external switch box ON switch box enabled OFF switch box disabled 4 Barc mode Barcode mode It allows to choose the b...

Page 9: ...enabled O P T I ON S ME N U 5 R e s e t P RG 6 S e t t i m e d a t e 7 C y c l e s 0 0 0 0 0 0 0 6 Set time date to set time and date on the control unit 7 Cycles Total number of cycles It shows the...

Page 10: ...displayed If you choose ON calibration will continue and the following screen will be displayed 4 Set the first torque level percentage by pressing o then press OK 5 Complete a fastening cycle 6 If y...

Page 11: ...d as incorrectly tightened In this case the red led will light up and the message Error Max Min Angle or Error Max Min Torque will be displayed TORQUE INPUT T IN It corresponds to Torque mode except f...

Page 12: ...message error angle not reached will be displayed on the status bar Therefore it s very important to set a torque value line 4 which is sufficiently higher than the threshold value line 27 so that the...

Page 13: ...the control unit utters a 0 5 sec beep as confirmation On the other hand torque reached under min time during the Ramp time or under the Brake time see error signals on the display will cause the con...

Page 14: ...activates every time the torque is reached and it resets when the lever or remote start is released Signal is 24VDC INPUT 6 T A INPUT External input for making the control unit start to count the ang...

Page 15: ...on to reser remote errors 5 RESET EXT If enabled see point 4 OK ESC commands in the option menu it resets program or sequence according to the preset function see point 5 Reset in the option menu 6 IN...

Page 16: ...nal works in parallel with the yellow led on the front panel 4 SEQUENCE END It indicates the end of a sequence if enabled 5 NOK T A It activates if any angle error occurs 6 PR OK It activates at the e...

Page 17: ...UTPUT 3 It indicates you re using program 3 4 OUTPUT 4 It indicates you re using program 4 5 OUTPUT 5 It indicates you re using program 5 6 OUTPUT 6 It indicates you re using program 6 7 OUTPUT 7 It i...

Page 18: ...ion 15 ESC EXT If enabled see point 4 OK ESC in the option menu ESC key function to reset remote errors 16 RESET EXT If enabled see point 4 OK ESC in the option menu it resets program or sequence acco...

Page 19: ...OTING ERROR PROBLEM SOLUTION 0 waiting connection doesn t turn into system ready after it s been switched on Check flat connector inside the unit 1 tightened screw is displayed on the status bar the t...

Page 20: ...he status bar The lever has been released while tightening Such error can be enabled or disabled through PROGRAM MENU see point 18 on the program menu 16 Error loosen torque is displayed on the status...

Page 21: ...ns with BC and it s followed by the code of the scanned product Result screwing result correct or incorrect OK the torque has been correctly reached all the selected parameters are satisfied and the c...

Page 22: ...Manual EDU 2AE TOP MITO Page 22 EXPLODED VIEW...

Page 23: ...ort 4 800016 B 14 Bottom panel 819001 15 Flat amp 10vie 10cm 872438 T 16 Flat amp 20vie 24cm 819007 17 Spacer 15mm dest4 8mm 4 890004 T 18 Connector M12 5 pin nut Connector M12 8 pin nut 201666 R1 201...

Page 24: ...replace free of charge such items 3 This guarantee does not cover repair or replacement required as a consequence of products which have been abused misused or modified or which have been repaired usi...

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