Komatsu A31001 Operation & Maintenance Manual Download

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Unsafe use of this machine may cause serious injury or death.

Operators and maintenance personnel must read this manual, must

be trained and authorized by the employer, before operating or

maintaining this machine. This manual should be kept in or near the

machine for reference and periodically reviewed by all personnel

who come in contact with the machine.

WARNING: Breathing diesel engine exhaust exposes you to

chemicals known to the State of California to cause cancer and birth

defects or other reproductive harm.

• Always start and operate the engine in a well-ventilated area.

• If in an enclosed area, vent the exhaust to the outside.

• Do not modify or tamper with the exhaust system.

• Do not idle the engine except as necessary.

For more information go to www.P65warnings.ca.gov/diesel

WARNING: This product can expose you to chemicals including

lead, which is known to the State of California to cause cancer and

birth defects or other reproductive harm.

For more information go to www.P65warnings.ca.gov

READ AND UNDERSTAND THE OPERATION
& MAINTENANCE MANUAL BEFORE OPERATING
THIS VEHICLE OR PERFORMING ANY
MAINTENANCE.

Summary of Contents for A31001

Page 1: ...su America Corp It is our policy to improve our products whenever it is possible and practical to do so We reserve the right to make changes or improvements at any time without incurring any obligatio...

Page 2: ...o cause cancer and birth defects or other reproductive harm Always start and operate the engine in a well ventilated area If in an enclosed area vent the exhaust to the outside Do not modify or tamper...

Page 3: ...CALIFORNIA Proposition 65 Warning Wash hands after handling Diesel engine exhaust and some of its constituents are known to the State of California to cause cancer birth defects and other reproductiv...

Page 4: ...Operation and Maintenance Manual in the indicated location on the right so that all relevant personnel can read it at any time Storage location for the Operation and Maintenance Manual It is provided...

Page 5: ...safety mes sage This signal word indicates an imminently hazardous situation which if not avoided will result in death or serious injury This signal word indicates a potentially hazardous situation wh...

Page 6: ...y for the following work Digging work Ditching work Loading work Leveling work For the detail of operation procedure see the Operation and Maintenance Manual of standard machine Machine with the intel...

Page 7: ...ENGINE 3 40 METHOD FOR STARTING ENGINE 3 47 METHOD FOR STOPPING ENGINE 3 54 PROHIBITED OPERATIONS 3 56 METHOD FOR PARKING MACHINE 3 57 HANDLING RADIO 3 59 TRANSPORTATION 3 60 REMOVE AND INSTALL GNSS A...

Page 8: ...26 METHOD FOR COMPARING WITH BENCHMARK 8 28 METHOD FOR CORRECTING BUCKET EDGE POSITION 8 29 DAILY CALIBRATION 8 30 WALK AROUND CHECKS OF INTELLIGENT MACHINE CONTROL EQUIPMENT 8 30 CHECK GNSS COMMUNIC...

Page 9: ...ich are necessary to provide the efficient operation with intelligent Machine Control Please follow the instructions described in the Operation and Maintenance Manual for the standard machine for safe...

Page 10: ...PRECAUTIONS FOR OPERATION 2 8 START ENGINE 2 8 CHECKS AND ADJUSTMENT BEFORE STARTING ENGINE 2 8 PRECAUTIONS RELATED TO CONTROL BOX 2 8 PRECAUTIONS RELATED TO SEMI AUTO MODE 2 9 PRECAUTIONS FOR TRANSPO...

Page 11: ...ows Always keep the safety labels clean so that you can read it properly When cleaning the safety labels do not use organic solvents or gasoline These may cause the labels to peel off If the safety la...

Page 12: ...LOCATION OF SAFETY LABELS Options are shown with marks in the figure SAFETY LABELS SAFETY 2 4...

Page 13: ...in reverse 17 Prohibition of entering within swing range 18 Caution for work equipment 19 Caution for handling battery 20 Prohibition of start by short circuiting 21 Caution for blast site 22 Caution...

Page 14: ...Warning a Caution when opening or closing front window b Caution for moving control box Auto manual switch 2A5 00 21220 SAFETY LABELS SAFETY 2 6...

Page 15: ...Boom secondary drive switch 2A5 00 21350 Caution for cylinder function when starting engine 208 00 27130 SAFETY SAFETY LABELS 2 7...

Page 16: ...6 in are secured when the R H work equipment control lever is tilted to the front Before starting the engine check that lock lever 1 is in LOCK position L Adjust the mirrors so that the rear of the ma...

Page 17: ...UTO MODE and get a full understanding of it before start using the ma chine Perform calibration before start using the semi auto limited digging mode There is a danger that the work equipment may not...

Page 18: ...operated with semi auto limited digging mode Run the engine at low idle and drive the machine slowly at low speed When on the ramps do not operate any lever except for the travel lever travel forward...

Page 19: ...ich are necessary to provide the efficient operation with intelligent Machine Control Please follow the instructions described in the Operation and Maintenance Manual for the standard machine for oper...

Page 20: ...GENERAL VIEW MACHINE EQUIPMENT NAME 1 Bucket 2 Bucket cylinder 3 Arm 4 Arm cylinder 5 Boom 6 Boom cylinder 7 Engine hood 8 Sprocket 9 Track frame 10 Track 11 Idler GENERAL VIEW OPERATION 3 2...

Page 21: ...ereafter KCCV ventilator 13 Selective Catalytic Reduction hereafter SCR 14 Komatsu Diesel Particulate Filter hereafter KDPF 15 Toolbox 16 Battery 17 Battery disconnect switch 18 System operating lamp...

Page 22: ...inder 22 Stroke and reset sensor for bucket cylinder 23 Stroke sensor for arm cylinder 24 Stroke and reset sensor for arm cylinder 25 GNSS antenna 26 Stroke and reset sensor for boom cylinder 27 Strok...

Page 23: ...2 Front window 3 Emergency escape hammer 4 Door lock release lever 5 Drink box 6 Cup holder 7 Ashtray 8 Power supply outlet 9 Fuse 1 10 Fire extinguisher if equipped 11 Fuse 2 12 Control box 13 Netwo...

Page 24: ...icon display 6 Camera image display REMARK For the user menu which is used for setting the various items of the machine on the machine monitor see the Operation and Maintenance Manual of standard mach...

Page 25: ...may be black spots spots that do not light up or white spots spots that stay lit on the screen When there are fewer than 10 black or white spots this is not a failure or a defect If environmental temp...

Page 26: ...3 types of cautions are generated they are displayed on the caution lamps 2 3 and 4 When 3 types or more of caution are generated they are displayed on the caution lamps 2 3 and 4 alter nately at int...

Page 27: ...caution is generated it is displayed on the caution lamp 2 When 2 types of cautions are generated they are displayed on the caution lamps 2 and 3 When 3 types or more of caution are generated they are...

Page 28: ...e machine to a safe place then ask your Komatsu distributor for inspection and maintenance L02 Sounds inter mittently Lights up in red Stop the operation and run the engine at medium speed with no loa...

Page 29: ...on state caution lamp Abnormal L01 Startup is in trouble Cylinder function state caution lamp Cylinder reset Not performed yet For the meaning of each caution lamp and the action to take for it see th...

Page 30: ...uip ment such as sensor When action level L04 is displayed The caution lamp lights up in red and the alarm buzzer sounds continuously Stop the machine immediately and have the inspection and maintenan...

Page 31: ...e Control cannot be performed but other work than the intelligent Machine Control can be performed since the intelligent Machine Control function is limited If this caution lamp does not go out ask yo...

Page 32: ...linder has not been reset since the starting switch was turned on The caution lamp lights up in yellow Action level is not dis played This is the state that stroke measuring function of cylinder has n...

Page 33: ...sh up switch 8 Not used 9 Not used 10 Cigarette lighter 11 Room lamp switch 12 Seat heater switch if equipped 13 Engine shutdown secondary switch 14 Pump secondary drive switch 15 Swing parking brake...

Page 34: ...forced to move the boom to secure the safety when the work equipment stops due to the abnormality in the electrical sys tem If an action level indication 1 or caution lamp 2 is displayed while all of...

Page 35: ...ATION 7 150 Machine has detected a failure Repair the failure The selected working mode is other than P E ATT P and ATT E modes Select any of working modes of P E ATT P and ATT E Control levers are be...

Page 36: ...h auto de celeration system 5 Not used 6 1st Attachment Proportional Control Switch LOCK LEVER k k WARNING When opening closing the window adjusting the position of operator s seat and leaving the ope...

Page 37: ...y of the hydraulic oil used is higher than that of the genuine hydraulic oils which Komatsu recommends Before setting the lock lever to FREE position make sure that all control levers and pedals are s...

Page 38: ...or the intelligent Machine Control Various set tings are performed on this monitor by inputting data into the touch panel A Front face of control box B Back face of control box 1 Touch panel type cont...

Page 39: ...upply is normal Internal battery is being charged bat tery charged level low Green Orange Power supply voltage is low Internal battery has been fully charg ed Green blue flashes alternately Orange Pow...

Page 40: ...is removed and installed or setting is changed while the intelligent Machine Control system is starting When the individual end is set end the control box individual ly then start it up again The inte...

Page 41: ...necessary data If the remaining capacity of internal memory becomes less warning message shown right is displayed In this case delete the unnecessary files Be careful for the control box not to get in...

Page 42: ...port 2 How these various state LED work For questions about the communication consult your Komatsu distributor Display of the power supply state LED 1 Lighting color State Green ON Not lit OFF Display...

Page 43: ...h When opening or closing the front window or bottom window stop the machine on a level ground lower the work equipment to the ground stop the engine and then perform the work Stow the control box bef...

Page 44: ...e 2 of mount to loosen it 5 Face the screen of control box toward left of the machine and tilt it so that the bottom G of control box is parallel to the screen H of machine monitor 6 Turn the handle 2...

Page 45: ...laces on the right and left top sides of the front window and pull the levers B 2 places to release the locks at the top of the front window The top of the front window will come out OPERATION EXPLANA...

Page 46: ...nst the lock catch E at the rear of the cab to lock the window Pull up the front window checking that the front window does not interfere with the control box REMARK Handles A on the right and left to...

Page 47: ...11 Turn the handle 2 of mount to screw it in and fix the con trol box so that it does not move 12 Check that the clearance with the control box is enough for the work equipment lever when it is moved...

Page 48: ...o that the bottom of control box is parallel to the screen of machine monitor 5 Turn the handle of mount to tighten it in order to fix the control box 6 Grip the right and left handles A and pull down...

Page 49: ...Do not pull down the front window with the handles A 8 When the bottom of the window reaches the top of lower side window push the top of the window to the front and lock it by pushing it against the...

Page 50: ...ront window upper side then hold the grip 2 pull it up and remove the lower side window If sand or dust is collected at the bottom of the front win dow lower side it will be difficult to remove the wi...

Page 51: ...used at one place 144 W 12 V x 12 A When it is used at 2 places 144 W in total REMARK Use this power source while engine is running FUSE NOTICE Turn the starting switch to OFF position then turn the b...

Page 52: ...l power supply 1 12 30 A Optional power supply 2 12 V power supply and air suspension seat with heater 13 5 A Air conditioner ECU power supply 14 5 A Key ACC signal 15 10 A Working lamp 16 10 A Radio...

Page 53: ...20 A 25 A and 30 A OPERATION OF BATTERY DISCONNECT SWITCH FOR LOCKOUT TAGOUT REGULATED REGIONS Disconnect switch can be locked out at the position where switch key 3 position is OFF using hasp 1 Vehi...

Page 54: ...inside of the case etc is wet dry up the device before storing When carrying or transporting the control box avoid the shock as much as possible by using cush ion Strong shock causes a failure or malf...

Page 55: ...ps including spares are attached to the ma chine Keep them carefully not to lose them REMARK Hold the ring as shown in the figure on the right so that it can be turned easily when disconnecting the co...

Page 56: ...pace is secured under the handle A and it makes tightening easier 2 Fix the mount so that it is vertical against the ball bracket C Fix it so that it is vertical against the right side glass 3 Retight...

Page 57: ...e wiring harness connector 2 to make the angle X of approximately 15 by seeing the wiring harness connector 2 from directly above and hold it 6 While holding the wiring harness connector 2 turn the ri...

Page 58: ...the battery exhaust pipe aftertreatment device turbocharger or other high temperature engine parts If any dirt or combustible materials are found remove them For the cleaning of dust in the radiator...

Page 59: ...atsu distributor for repair 14 Remove dirt from around the aftertreatment devices Check for dirt and combustible materials dry leaves twigs etc accumulated around the aftertreatment de vices If any di...

Page 60: ...st the operator s seat so that control levers and switches can be operated freely and easily with the operator s back against the backrest METHOD FOR ADJUSTING SEAT IN FORE AND AFT DIRECTION Pull up t...

Page 61: ...ICAL DIRECTION Move the headrest up or down to the desired height Amount of adjustment 60 mm 2 4 in 2 stages NOTICE When adjusting the headrest height operate it so that the shaft of the headrest beco...

Page 62: ...FOR ADJUSTING SEAT UNIT IN FORE AND AFT DIRECTION Pull the fore aft adjustment lever 8 to the right set the seat to the desired position then release the lever The operator s seat right and left contr...

Page 63: ...removing the headrest operate it so that the shaft of the headrest becomes straight If it is forcibly twisted the installation part may be broken METHOD FOR INSTALLING HEADREST 1 Insert the headrest i...

Page 64: ...handle A of mount Hold the control box securely when installing the mount of control box Tighten the handle A of the mount fully and do not release the control box until the position is secured If th...

Page 65: ...6 in Mounting position f 78 mm 3 1 in Mounting angle g 79 Fix it according to the mounting procedure and this position is obtained This position is just a guide line You do not need to follow exactly...

Page 66: ...more than 20 seconds If the engine does not start wait for at least 2 minutes then start again from the beginning After the engine starts wait for the engine oil pressure caution lamp to go out Do no...

Page 67: ...monitor screen but the preheating pilot lamp also operates as in the standard screen 4 If the preheating pilot lamp does not light up or it lights up and then goes out to inform that the engine prehea...

Page 68: ...able the devices stop automatically but this does not indicate any abnormality If DEF freezes thawing operation is performed automatically Never heat DEF Harmful ammonia gas may be generated REMARK Af...

Page 69: ...after starting switch is turned to OFF position nor repeat ON OFF of starting switch because such operation may cause the failures of control box REMARK Power supply of control box can be shut down f...

Page 70: ...lowly in the direction to the end of boom RAISE side 9 Move the R H work equipment control lever slowly in the direction to the end of boom LOWER side 10 Repeat steps 8 to 9 a few times 11 Check visua...

Page 71: ...in menu screen of the control box 1 Tap the Exit button on the main menu screen The message box is displayed 2 Tap the ENTER button The power supply of the control box is turned off REMARK The operati...

Page 72: ...t displayed on the control box differs from that of actual machine due to the hydraulic drift of work equipment Check it after turning the starting switch to ON position by referring to METHOD FOR CHE...

Page 73: ...ftertreatment devices regeneration and run the engine at low idle for approximately 5 minutes before stop ping the engine Then stop the engine For the aftertreatment devices regeneration see the Oper...

Page 74: ...damage to the devices After the engine is stopped DEF in DEF injector and pump is automatically purged and returned to the tank to prevent malfunction of the devices caused by freez ing of DEF or depo...

Page 75: ...rust the work equipment into the ground The machine may move suddenly if the control lever is touched by accident This may lead to a serious per sonal injury or death Set the lock lever securely to LO...

Page 76: ...ge and stop the engine Then perform an inspection and take necessary remedy according to the Operation and Maintenance Manual of standard machine Stop the engine immediately when the engine oil pres s...

Page 77: ...replacement of the battery the clock may be initialized In such a case set it again For handling of the battery disconnect switch see the Operation and Maintenance Manual of standard ma chine Noise c...

Page 78: ...tenna is located at the position in the figure on the right if the GNSS antenna is damaged or for transportation perform the removal or installation of the antenna by the following pro cedure METHOD F...

Page 79: ...to the connector 5 for GNSS antenna cable and fix it to the bracket 1 METHOD FOR INSTALLING GNSS ANTENNA 1 Remove the GNSS antenna and the dust proof caps 9 and 10 of GNSS antenna cable 2 Remove the G...

Page 80: ...w when connecting the connector 5 of GNSS antenna If it is tightened lightly it may be come loose during operation 6 Put on the dustproof cap 9 removed from GNSS antenna to the dustproof cap 10 of GNS...

Page 81: ...he handrail For the removal and installation of GNSS antenna see REMOVE AND INSTALL GNSS AN TENNA 3 60 When removing the handrail remove the handrails A B and C in this order When installing the handr...

Page 82: ...uracy is degraded consult your Komatsu distributor and perform the antenna calibration REMOVE AND INSTALL GNSS ANTENNA AND ANTENNA FOR NETWORK MODEM METHOD FOR REMOVING GNSS ANTENNA AND ANTENNA FOR NE...

Page 83: ...Remove the cover and take the antenna cable 11 out through the slit 13 of the grommet 12 OPERATION TRANSPORTATION 3 65...

Page 84: ...m the antenna cable connector 9 CN AA26 2 Remove the waterproof cap installed to the cap holder and install it to the antenna cable connector When built in specification is used for GNSS radio device...

Page 85: ...Do not slide the antenna 2 for network mo dem sideways when it is removed from the cab Otherwise the film on the bottom surface of the antenna base 15 will be peeled off or the rubber cover will get...

Page 86: ...rnal radio device specification have different connector positions to which GNSS antenna is connected Consult your Komatsu distributor when the machine is transported Install the GNSS antenna 1 and th...

Page 87: ...adio device Install the GNSS antenna 1 to the antenna cable connector 5 CN AA39 When external specification is used for GNSS ra dio device Install the GNSS antenna 1 to the antenna cable connector 9 C...

Page 88: ...the mounting bolt 4 at the rear of cab and fix the cover 3 2 Insert the antenna cable 11 into inside through the slit 13 of the grommet 12 Set these antennas 1 and 2 as far from radio an tenna as poss...

Page 89: ...g the engine after long term storage by referring to the Opera tion and Maintenance Manual of standard machine Perform daily calibration when performing the intelligent Machine Control Ask your Komats...

Page 90: ...nd lock all the equipment Remove the key in order to prevent any unauthorized per son from moving the machine and keep it in the specified place If it is necessary to park the machine on a slope alway...

Page 91: ...If Initializing is not cleared although the set time has passed or the angle exceeds the set cumulative swing angle you cannot select the semi auto mode until the system moves to manual mode and Initi...

Page 92: ...butor for the remedies indicated with in the remedy column Ask your Komatsu distributor for repairs for problems or causes which are not listed below ERROR BY FAILURE IN THE ELECTRICAL COMPONENT Messa...

Page 93: ...er and control box cannot communi cate GNSS receiver has a trouble Restart the intelligent Machine Control system according to the following procedure and check if error display is cleared 1 Tap the m...

Page 94: ...reset sensor for cylinder EPC etc of MC are not connected or faulty Check if the density of triangle mesh TIN of the design data is high If it is 9 m2 or more this message may be easily displayed Sens...

Page 95: ...ign area Red Not availa ble The bucket edge is out of the design data Return the bucket edge into the design data Avoidance Area Breach Yellow Availa ble The machine entered the operation prohibited a...

Page 96: ...return after waiting for 15 to 20 minutes and cable connector has no looseness ask your Ko matsu distributor for an investigation of the cause and repair of it ACTION FOR Waiting for radio link Phenom...

Page 97: ...nd then ask your Komatsu distributor for an investigation of the cause and repair of it ACTION FOR Waiting to initialize Phenomena Bucket edge accuracy is bad In this condition the intelligent Machine...

Page 98: ...lize but it is not good enough This message is displayed when receiving condition of GNSS or communication condition with GNSS base station is bad even if the bucket edge accuracy is good enough In th...

Page 99: ...onnector is connected correctly 1 On the GNSS Status menu select Fix tab 2 Check that Initialized is displayed on Main GPS and Aux GPS 3 If Initialized is not displayed tap the Reset receiver button o...

Page 100: ...dition to be re stored Rough digging which does not require the accuracy can be performed ACTION FOR Out of design area Phenomena Bucket edge of hydraulic excavator is out of De sign Data Return the b...

Page 101: ...ay to None or set the de lay to None on the site link menu This message does not affect the work even if it is left displayed Registered name of termi nal Content of message A message is received from...

Page 102: ...delay status Set the delay to None by tapping the status bar or set the de lay to None on the site link menu ACTION FOR Registered terminal name Contents of message A message is sent from other termin...

Page 103: ...MAINTENANCE Please read and make sure that you understand the SAFETY section before reading this section 4 1...

Page 104: ...el filter is changed as well See MAINTENANCE INTERVAL WHEN DIESEL FUEL MIXED WITH BIO FUEL IS USED MAINTENANCE SCHEDULE TABLE EVERY 500 HOURS MAINTENANCE 4 3 METHOD OF CHECKING LOOSENESS OF BUCKET CYL...

Page 105: ...work METHOD OF CHECKING AND CLEANING CYLINDER STROKE SENSOR CASE BOLT k k WARNING If compressed air high pressure water or steam hits your body directly or dirt is scattered by the com pressed air hig...

Page 106: ......

Page 107: ...SPECIFICATIONS 5 1...

Page 108: ...C Overall width mm ft in 3440 11 3 D Shoe width mm ft in 850 2 9 700 2 3 E Cab height mm ft in 3160 10 4 3263 10 8 F Tail swing radius mm ft in 3445 11 4 G Overall length of track mm ft in 4955 16 3...

Page 109: ...pth 7380 24 2 7278 23 11 C Max digging height 10210 33 6 10312 33 10 D Max vertical wall digging depth 6480 21 3 6378 20 11 E Max dumping height 7110 23 4 7212 23 8 F Min dumping height 2640 8 8 2742...

Page 110: ......

Page 111: ...ATTACHMENTS AND OPTIONS Please read and make sure that you understand the SAFETY section before reading this section 6 1...

Page 112: ...hen changing the control pattern of the machine stop the engine and check that the lock lever is in LOCK position 1 Set the machine in the parking posture stop the engine and set the lock lever to LOC...

Page 113: ...correct control pattern card When checking the movement of the machine operate slowly while paying attention to the safety around the machine When changing the control pattern of the machine stop the...

Page 114: ...ries The machine with the intelligent Machine Control specification cannot be used for demolition or quarry work The machine is for construction work Also the intelligent Machine Control cannot be use...

Page 115: ...tions by scraping from the edge The direction of penetration of the chisel and the direction of the breaker body will gradually move out of line with each oth er always adjust the bucket cylinder to k...

Page 116: ......

Page 117: ...SETTING 7 1...

Page 118: ...SETTING AND EDITING 7 4 GUIDANCE SETTINGS 7 53 DISPLAY OPTIONS 7 70 SITE LINK TASK DETAIL MENU 7 118 SITE LINK 7 120 TOOLS 7 131 PREPARATIONS FOR CALIBRATION 7 150 BUCKET CONFIGURATION 7 150 Machine...

Page 119: ...oject File Settings button B Guidance Settings button C Display Options button D Site Link button E Tools button F Machine Setup button G RETURN button H Exit button This is displayed only when Site L...

Page 120: ...creen PROJECT FILE SETTING AND EDITING The Project Files consist of Control files Point files Surface files and Layer files etc With the Project File Settings Menu you can perform the setting and edit...

Page 121: ...ace file 6 Layers button You can perform the setting and editing of the Layer file 7 Surface You can perform the setting of the Surface file 8 Alignment You can set the Alignment file 9 As built View...

Page 122: ...be newly created on the intelligent Machine Control system or can be created on the basis of the currently selected Project File or the Project File which is obtained via Site Link REMARK If a large c...

Page 123: ...n to return the screen to the previous screen METHOD FOR CREATING NEW PROJECT FILE FROM CURRENTLY SELECTED FILE You can create the new Project File based on the data of the currently selected Project...

Page 124: ...to return the screen to the previous screen METHOD FOR CREATING NEW FILE BASED ON PROJECT FILE FROM Site Link SERVER You can create the new Project File based on the data of Project File obtained from...

Page 125: ...ct File Connect the USB flash drive to the control box If the Project File is not created newly Project File is not displayed in the list Copy the Project File from the USB flash drive to the control...

Page 126: ...the file by overwriting MessageBox is displayed Tap ENTER button REMARK The extension of Project File is tp3 Display of the drive name depends on the connecting condition of USB flash drive The Proje...

Page 127: ...dition of USB flash drive The Project File is saved in 3DMC folder of the con trol box Tap RETURN button to return the screen to the previ ous screen 3 When the Project File name is already in the lis...

Page 128: ...e exported and tap the Export button 2 The list of the File saved in the Project Files is displayed The name extension Ext export or not export Yes No are displayed in the list The details of the File...

Page 129: ...rt No Not export 5 Tap Rename button and you can change the file name 6 After inputting the File name tap OK button on the confir mation screen and the File name is changed 7 Tap All button and you ca...

Page 130: ...s setting screen and the screen changes to Control Point screen You can input the Point obtained by measurement and Coordi nates data of the existing Point Contents which can be set and edited with Ad...

Page 131: ...Point Coordinates You can input the value of the Measured Height Check that the antenna is vertical and stationary and tap EN TER button The measurement of Coordinates starts When the indicator shows...

Page 132: ...the existing Point On Control points screen the data of Point which has been inputted is displayed For the editing method of the Control Point see SETTING CONTENTS BY ADDING CONTROL POINTS METHOD FOR...

Page 133: ...een REMARK The extension of Control files is gc3 Display of the drive name depends on the connecting con dition of USB flash drive The Control files are saved in 3DMC folder of the control box The cur...

Page 134: ...s are overwritten tap ENTER button The Control files are imported 5 If you do not want to import tap RETURN button Import is canceled and the screen returns to the previous screen METHOD FOR IMPORTING...

Page 135: ...tap Next button without putting a tick in the check box Control files are not imported 7 The screen of Summary is displayed 8 The number of the Control Point s which is imported to Control Point s is...

Page 136: ...ETHOD FOR USING LOCALIZATION You can select World Geodetic System Select Coord system tab and select Use localization The Control Point which is measured based on USA WGS84 World Geodetic System 1984...

Page 137: ...s dis played 3 Ellipsoid The name of the Ellipsoid is displayed 4 Use geoid model To use the Geoid model put a tick in the check box to select the model name REMARK BESS is the name of Ellipsoid METHO...

Page 138: ...in the control box from the drive having the original file to which USB flash drive is connected Example F to 3DMC folder 3 Highlight the Geoid File to be copied and tap Copy but ton 4 Check that the...

Page 139: ...COPYING GEOID FILES TO USB MEMORY When copying the Geoid File saved in the control box to USB flash drive follow the following procedure 1 Select the drive to which the file will be copied to which US...

Page 140: ...in a list Name The name of the Point is displayed Description The remarks are displayed Layer The name of the Layer in which the Point is saved is displayed Created The creation date and time are disp...

Page 141: ...played 2 Description The Remarks are displayed 3 Layer The name of Layer in which Point is saved is dis played 4 North The value of N is displayed 5 East The value of E is displayed 6 Elevation The va...

Page 142: ...XISTING POINT 1 Tap Delete button on the setting and editing screen of Points The screen changes to MessageBox screen 2 To delete the Point tap ENTER button The Point is delet ed Tap RETURN button to...

Page 143: ...e highlight and tap None Even if you return to the working screen the Surface is not displayed METHOD FOR SETTING ALIGNMENT You can perform the setting of the Alignment When the Surfaces are already s...

Page 144: ...t the Surface 9 Color button You can set the display color of the Surface 10 RETURN button You can return the screen to the previous screen METHOD FOR CREATING NEW SURFACES You can create new Surface...

Page 145: ...xisting Alignment is not displayed FLAT PLANE SURFACE Highlight Flat Plane Surface in Surface type and tap Next button You can create Flat Plane Surface from Grid interval and Coor dinates of the spec...

Page 146: ...ement of the bucket edge coordi nates starts When the measurement is finished the value is displayed in Point on surface When using the existing point coordinates Tap Select button and select any poin...

Page 147: ...een To reflect the created Surface to currently set ting Surface tap ENTER button Not to reflect it to current ly setting Surface tap RETURN button REMARK On this screen even if you tap ENTER button t...

Page 148: ...em and you can input the numeric value 3 Setting of 2 arbitrary points on the Surface 4 Input of machine grade in the Cross Section direction Grade Tap the item and you can input the numeric value 5 I...

Page 149: ...all A B and input the numeric value REMARK Set Direction Grade of Cross fall and Grid inter val as needed A button and B button are not used 3 Tap Exit button and the screen changes to Message Box scr...

Page 150: ...changes to the editing screen of Surface Tap ENTER button The creation of Surface is completed 6 Tap RETURN button on the editing screen of Surface and the creation of Surface is canceled CONTROL BOX...

Page 151: ...tion and tap Measure Point button 1 Main fall 8 The coordinates of A are displayed Tap A button 9 Move the bucket edge to B position 10 Set the bucket edge at B position and tap Measure Point button 1...

Page 152: ...15 The screen changes to the editing screen of Surface Tap ENTER button The creation of Surface is completed 16 Tap RETURN button on the editing screen of Surface and the creation of Surface is cancel...

Page 153: ...g screen of Surfaces METHOD FOR CREATING CROWN ROAD SURFACE You can create the Crown road surface Set the starting point 1 Lower the bucket edge to the ground at an arbitrary place tap Measure Point b...

Page 154: ...2 Select the layer in which the terrain observation Topo sur vey point is saved and tap Exit button REMARK To return the screen to the previous screen tap Back button Tap Cancel button to return the s...

Page 155: ...een Tap Cancel button to return the screen to the editing screen of Surfaces 5 Tap Exit button and the screen changes to Message Box screen 6 To reflect the created Surface to currently setting Surfac...

Page 156: ...face Input the setting or value of each setting item and tap Exit button and the display changes to the message box screen To reflect the created Surface to the currently setting Surface tap ENTER but...

Page 157: ...Non display for the file which is set as Surface METHOD FOR DELETING SURFACES You can delete the Surface Highlight the Surface to be deleted and tap Delete button The screen changes to the message bo...

Page 158: ...he Surface files are saved in 3DMC folder of the control box Save the Surface file directly to the USB flash drive root directory If it is saved in the folder made in the USB flash drive sub directory...

Page 159: ...n3 Display of the drive name depends on the connecting condition of USB flash drive Project File is saved in 3DMC folder of the control box Save the Project file directly to the USB flash drive root d...

Page 160: ...nt Machine Control may become slow 6 Check that the number of the Surface s to be imported is displayed in the column of the Surface s and tap Finish button 7 If you tap Back button and the screen ret...

Page 161: ...isplay is indicated by Yes No Contents of operation by Layer setting 3 New button You can create the new layer 4 Color button You can select the color of point 5 Show button You can set Display Non di...

Page 162: ...oint which you want to change the display color and tap Color button 2 Color Selection screen is displayed Tap the desired dis play color out of 48 colors and tap ENTER button The display color is cha...

Page 163: ...yed METHOD FOR CHANGING POINT SYMBOL You can change the display of the Point 1 Highlight the layer of the Point which you want to change the display and tap Symbol button The mark display beside Symbo...

Page 164: ...inework s saved in the layer are deleted 3 Tap RETURN button to return the screen to the previous screen IMPORT 3D POINTS FILE AND 3D LINEWORK FILE The point and line work can be imported Highlight th...

Page 165: ...file DWG You can import the Linework files from the Autocad file DWG saved directly in the USB flash drive REMARK Display of drive name depends on the connecting con dition of the USB flash drive Sav...

Page 166: ...ta is set Contents of operation by Avoidance Data setting 2 Mode button The shape of Avoidance data can be select ed 3 Proximity button The area of Avoidance data can be se lected 4 Surface Mode butto...

Page 167: ...ximity is displayed Proximity varies depending on the shape of Avoidance Data Proximity by the shape of Avoidance Data is shown in the figure SURFACE MODE SETTINGS Surface mode can be selected You can...

Page 168: ...ayed in 2D By setting As built View state of construction can be dis played in color and it can be a guide for the progress and accuracy of construction SELECT AS BUILT VIEW In the column of As built...

Page 169: ...ETTING PASS COUNT COLOR SELECTION GUIDANCE SETTINGS With Guidance Settings you can perform the setting for Light Bar Sound Grade Indicator measured distance between bucket edge and Surface Steering Re...

Page 170: ...sign data can be measured 5 Measurement Distance Line The display for the line which is selected at Measurement Distance between bucket edge and design data can be set 6 Steer Indication The setting o...

Page 171: ...gs menu The screen changes to the guidance setting screen of Light Bar Sound REMARK Light Bar and Sound can be set separately for the Fine Digging mode and Rough Digging mode ROUGH DIGGING MODE SETTIN...

Page 172: ...tton and the setting is saved 6 RETURN button Tap this button and the screen returns to the previous screen METHOD FOR SETTING TOLERANCE IN ROUGH DIGGING MODE You can set the tolerance when the Light...

Page 173: ...the Light Bar and the Sound Volume can be set separately for the position of the bucket edge either above Surface or below Surface 3 The volume can be set in the case that the bucket edge is within th...

Page 174: ...Fine Dig ging mode Select Fine Digging on Light Bar Sound screen For the following 5 items the contents are the same as those which can be controlled in Rough Digging mode The displayed contents of L...

Page 175: ...NVERTING GRADE INDICATOR COLORS 1 Put a tick in the check box of Invert Colors 2 You can invert the display color of Grade Indicator be tween red and blue corresponding to the bucket edge posi tion wh...

Page 176: ...button Tap ENTER button to save the setting 2 The width of Grade Indicator to be displayed can be set by the inputted value METHOD FOR SETTING GREEN GRADE INDICATOR WIDTH 1 Tap On grade column and in...

Page 177: ...You can offset the detection position of the bucket edge from the left to right METHOD FOR SETTING RIGHT GRADE INDICATOR Tap Right Indicator column and input the numeric value After completing the in...

Page 178: ...n this setting the constant perpendicular distance against Surface is measured REMARK In the Semi auto mode this setting is automatically select ed STEERING REFERENCES SETTINGS The setting for the buc...

Page 179: ...an be set 5 Match The alignment data can be offset to the bucket edge position 6 ENTER button The settings can be saved 7 RETURN button The screen returns to the previous screen 8 Cross Hair The setti...

Page 180: ...the column of the steer ing function as shown below Shoulder left The width from the left end of the alignment data to the inside is increased Centerline The width from the center to the right side is...

Page 181: ...This is for setting the range of yellow slope Tap the Yellow column and input the numeric value 3 Extents This is for setting the width of the slope Tap the Extents column and input the numeric value...

Page 182: ...yed in green After completing the input tap OK button to save the setting REMARK You can set within the range of 0 50 to 5 00 AS BUILT SETTINGS As Built is the current terrain displayed in 2 dimension...

Page 183: ...he interval and offset value to the default value 4 Cross Section Displays the Elevation of As Built with a line in the Profile view or Section view 5 Change of display color Color Selection You can c...

Page 184: ...on Select any color and tap ENTER button REMARK If you tap the Default Color the default color is set 2 Restore Default Restores the interval and offset value to the default value 3 Cross Section Disp...

Page 185: ...managed locally In several cases when operating or comparing the differ ent As Built data user needs the different As Built layer Elevation construction frequency temperature etc or different cell si...

Page 186: ...y color of the Surface 5 Extension color You can set the display color of the extended Surface 6 ENTER button Tap ENTER button and the setting is saved 7 RETURN button Tap RETURN button and the screen...

Page 187: ...is displayed only in Travel mode 6 Bucket Alignment Lines You can perform Display Non display setting of Bucket Alignment 7 Display Other Machines You can perform the display setting of other machine...

Page 188: ...RIVING You can perform the display setting for Driving mode Display setting can be saved in Driving1 and Driving2 Tap Driving1 tab on the setting screen of Screen Layout You can perform the display se...

Page 189: ...select the display of 3D view 9 The image selected in Driving1 is displayed REMARK The contents selected in 3D view direction are not reflected to the image 10 ENTER button Saves the new setting chang...

Page 190: ...Machine image VIEW SELECTIONS FOR DRIVING The setting for the view displayed on Main and Sub1 in traveling mode can be set REMARK The view selected for Main can not be selected neither for Sub1 Avail...

Page 191: ...SETTINGS FOR DRIVING You can set the direction of 3D display You can set only when 3D view is selected by Main or Sub1 in Driving mode Available directions of display are the following 4 kinds Overhe...

Page 192: ...FOR SETTING SCREEN LAYOUT FOR DIGGING The setting for the display of fine digging mode and rough digging mode can be set The setting can be saved in Digging 1 Digging 2 and Digging 3 for configuratio...

Page 193: ...e align ment is displayed 5 Left Grade Indicator Displays the L H grade indicator grade on the working screen 6 Right Grade Indicator Displays the R H grade indicator grade on the working screen 7 Mai...

Page 194: ...d the rough digging mode Digging 1 Digging 2 and Digging 3 can be set The views to be displayed in the Main Sub1 and Sub2 in the digging mode can be selected REMARK The view selected for Main can not...

Page 195: ...SETTINGS FOR DIGGING You can set the direction of 3D display You can set only when 3D view is selected by Main or Sub1 or Sub2 in Digging mode Available directions of view are the following 4 kinds Ov...

Page 196: ...Backward Left Right VIEW SETTINGS You can perform the setting of View contents selected in Main Sub1 and Sub2 CONTROL BOX SETTING 7 80...

Page 197: ...VIEW SETTINGS You can perform the setting of 3D view Tap 3D tab on the setting screen of View to select 3D VIEW SETTING CONTENTS 1 Camera Type You can set the type of camera 2 Focus Point You can set...

Page 198: ...HOD FOR SETTING CAMERA TYPE Select 3D tab and tap the column of Camera Type Camera Type can be set You can select Camera Type from the following 2 kinds Orthogonality Perspective CONTROL BOX SETTING 7...

Page 199: ...Select 3D tab and tap the column of Focus Point You can set Focus Point You can select Focus Point from the following 3 kinds Focus on body Focuses on the machine body Focus on bucket Focuses on the b...

Page 200: ...Focus on boom pivot Focuses on the boom METHOD FOR SETTING BACKGROUND Select 3D tab and put a tick in the check box of Sky Sky is set as a background on working screen CONTROL BOX SETTING 7 84...

Page 201: ...TERRAIN Select 3D tab and tap the column of Terrain You can set Terrain PLAN VIEW SETTINGS The setting for the plan view can be set Tap the Plan tab on the setting screen of the View to select SETTIN...

Page 202: ...e point of view of which you will see can be selected Depends on Measurement Distance Vertical Fixed REMARK Setting of the measurement distance When the Vertical to Surface is selected the view is dis...

Page 203: ...l and you can select the direction of travel You can select the direction of travel from the following 5 kinds Always Up Screen Displays the machine so that the bucket edge comes upward Always Down Sc...

Page 204: ...cified angle METHOD FOR SETTING DIRECTION OF TRAVEL FIXED DEGREES Select Plan tab and tap the column of Fixed Degrees Only effective when Direction of travel is Fixed orientation You can set the angle...

Page 205: ...NTENTS 1 Focus Bucket You can focus on the bucket 2 Surface Names You can display Surface Names 3 Reverse Side View You can reverse the working screen METHOD FOR SETTING FOCUS POINT Put a tick in the...

Page 206: ...CE NAMES Put a tick in the check box of Surface Names Surface Name is displayed SECTION VIEW SETTINGS You can perform the setting of Section view Tap Section tab on the setting screen of View to selec...

Page 207: ...f the bucket edge leftmost cut left edge You can perform the display setting for the distance from the bucket edge leftmost to the Surface Offset to line You can perform the display setting for the di...

Page 208: ...Elevation right edge You can perform the display setting for the Elevation of the bucket edge rightmost Cut right edge You can perform the display setting for the distance from the bucket edge rightm...

Page 209: ...an set the color of Station line 4 Regular station lines You can set the color of Regular station lines 5 Station labels You can set the color of Station labels 6 Station interval You can set the colo...

Page 210: ...r Selection screen 3 Select the color on Color Selection screen Default Color The color is set to the Default color ENTER button Tap ENTER button and new setting is saved RETURN button Tap RETURN butt...

Page 211: ...he screen changes to Color Selection screen 2 Select the color on Color Selection screen Default Color The color is set to the Default color ENTER button Tap ENTER button and new setting is saved RETU...

Page 212: ...color on Color Selection screen Default Color The color is set to the Default color ENTER button Tap ENTER button and new setting is saved RETURN button Tap RETURN button and the screen returns to the...

Page 213: ...ox METHOD FOR SETTING STATION LABELS DISPLAY You can set Display Non display of Station labels To set it to display put a tick in the check box METHOD FOR SETTING STATION INTERVAL You can set Station...

Page 214: ...nd input the numeric value METHOD FOR SETTING CROSS SELECTION COLOR You can set the color of Alignment displayed in Section view 1 Tap Color button of Section The screen changes to Color Selection scr...

Page 215: ...splay setting for symbol of Point to be saved 2 Point numbers You can perform the display setting for number of Point to be saved 3 Point descriptions You can perform the display setting for explanati...

Page 216: ...rs color 6 Cross section color You can perform the display setting for Surface color displayed in Cross section view 7 Cross section filling color You can perform the display setting for color of pile...

Page 217: ...By putting a tick Display is set Tap Color button and you can set the color of triangle mesh to display METHOD FOR DISPLAY SETTING OF TRIANGLE MESH IN BIRD EYE VIEW You can perform the display settin...

Page 218: ...play By putting a tick Display is set Tap Color button and you can set the color of triangle mesh to display METHOD FOR DISPLAY SETTING OF BOUNDARIES BREAKLINES The setting for the display of Boundari...

Page 219: ...break lines are displayed Tap the Color button and the color of the boundaries and break lines to display can be set CONTOURS AT INTERVAL SETTINGS Contours at interval can be displayed and the interv...

Page 220: ...s at interval column and input the numeric value The interval of Contours at interval can be set METHOD FOR SETTING CONTOURS COLOR You can perform the display setting of Contours color CONTROL BOX SET...

Page 221: ...r button You can set Contours color to display METHOD FOR DISPLAY SETTING OF CROSS SECTION COLOR You can perform the display setting of Cross Section color displayed in Section View SETTING CONTROL BO...

Page 222: ...t the color of the displayed Cross Section METHOD FOR DISPLAY SETTING OF CROSS SECTION FILLING COLOR You can perform the display setting of color for piled soil filling color displayed in Section View...

Page 223: ...Tap Color button You can set the color for the piled soil to display METHOD FOR DISPLAY SETTING OF GRADE TRANSITIONS You can perform the display setting of Grade transitions SETTING CONTROL BOX 7 107...

Page 224: ...ton You can set the color of Grade transitions to display METHOD FOR SETTING MACHINE IMAGE You can select the Machine Image from the following 3 kinds To see the current Terrain directly under the mac...

Page 225: ...ireframe Translucent METHOD FOR DISPLAY SETTING OF WORKING RANGE You can perform the display setting for Working Range of the work equipment This setting is valid only in Travel mode SETTING CONTROL B...

Page 226: ...he check box and set Display Non display By putting a tick Display is set METHOD FOR DISPLAY SETTING OF BUCKET ALIGNMENT LINES You can perform the display setting for Bucket Alignment Lines CONTROL BO...

Page 227: ...heck box and set Display Non display By putting a tick Display is set METHOD FOR DISPLAY SETTING OF REMOTE MACHINES You can perform the display setting of other machines connected to Site Link SETTING...

Page 228: ...y is set METHOD FOR SETTING BACKGROUND COLOR You can set Background Color of the working screen Tap Color button of Background Color Background color of the working screen can be set BRIGHTNESS ADJUST...

Page 229: ...his button and the number of green indicators 4 decreas es and the screen becomes dark 2 Tap this button to increase the brightness Tap this button and the number of green indicators 4 increas es and...

Page 230: ...hown in the figure LANGUAGE AND UNITS SETTINGS You can perform the setting of the language and unit Tap Language Units button on Display Options screen the screen changes to Language Units setting scr...

Page 231: ...screen 1 Distances You can set the Unit of Distances displayed on the working screen 2 Angles You can set the Unit of Angles displayed on the working screen 3 Grades You can set the Unit of Grades di...

Page 232: ...value of the displayed distance Following number of digits can be set 0d p 1d p 2d p 3d p 4d p REMARK d p is the abbreviation of Decimal place and it denotes the number of digits of decimal METHOD FO...

Page 233: ...METHOD FOR SETTING STATIONS You can set the Unit of additional distances displayed on the working screen The following units can be set 100 000 1 00 000 10 0 000 1 000 000 METHOD FOR SETTING VOLUMES...

Page 234: ...ollowing units can be set North East Elev East North Elev X Y Z X Y Z South Azimuth SITE LINK TASK DETAIL MENU You can perform the check of task information check of task progress check of task produc...

Page 235: ...time of Task Status Task status Created Task is created newly In progress Task is in progress Suspended Task is suspended Completed Task is completed Task Volume Assigned amount of soil for the Task...

Page 236: ...ruction management system For the operation method of WebPortal see the Topcon materials REMARK If a large capacity of data is saved in the control box hard disk is used fully and the control box may...

Page 237: ...e message to the devices control box 3D Office etc connected to the same site of Site link3D The list of information set at WebPortal is displayed and the item is selected from the list For the item w...

Page 238: ...is failed the error message is displayed Check the one time registration code and input the correct code 5 When the registration is completed turn the starting switch key to OFF position turn it to O...

Page 239: ...ork Connection button in Site Link menu and open Network Connection screen 2 Tap the Setting Change button 3 Input the address and site number checked with WebPor tal and tap OK button SETTING CONTROL...

Page 240: ...u becomes Enabled as shown in the figure METHOD FOR SETTING CONSTRUCTION INFORMATION Once the construction information Operator Activity Delay Material are set the current construction informa tion ca...

Page 241: ...isplayed 2 After completing the setting of construction information tap ENTER button to reflect the change METHOD FOR OUTPUTTING DATA You can select the necessary information from the active Project F...

Page 242: ...y Exports the selected Points Points by layer Exports the Points which are includ ed in the selected Layer 4 Select the export method of Linework s included in the ac tive Project File and tap Next bu...

Page 243: ...s to put a tick in it the devices currently in offline are also displayed 7 Select if you import the exported data to the active Surface at Recipients of data and tap Next button 1 Import into recipie...

Page 244: ...other devi ces the indicator of Transferring file is also displayed on the working screen NOTICE While transmitting receiving the data do not change Project File or Site Link setting METHOD FOR SENDIN...

Page 245: ...ect the name of the devices to which you want to send the message If you select Everyone the message is sent to all the devices in the list 3 After selecting the devices to which message is sent tap S...

Page 246: ...displayed on Message screen REMARK When the control box receives the message from other de vices the transmission record is displayed on Message screen as well METHOD FOR CLEARING MESSAGE HISTORY 1 T...

Page 247: ...The message is cleared TOOLS With Tools menu you can perform the setting for Topo Survey Navigation Supervisor Restart Connection and About Product 1 Tap the main menu display button at the bottom rig...

Page 248: ...nection You can obtain the satellite information again 5 About Product You can display the intelligent Machine Control system informa tion 6 RETURN button Tap RETURN button and the screen returns to t...

Page 249: ...returns to the previous screen REMARK For the method of the Topo survey there are 3 types as follows Not active Each time Topo Survey button is pressed on the working screen a single point datum is s...

Page 250: ...tap Auto Topo column and select Not active METHOD FOR SETTING TOPO BUTTON You can change the operation when Topo survey button is tap ped by selecting the saving method from the column of Topo button...

Page 251: ...vey is performed Bucket Left Bucket edge at left end Bucket Middle Bucket edge at center Bucket Right Bucket edge at right end Left and Right Edge Bucket edge at both ends METHOD FOR SETTING AUTO TOPO...

Page 252: ...the value to be offset to the Elevation You can offset the Elevation Coordinates of bucket edge of which position is measured and saved and save the data METHOD FOR SETTING TOPO BUTTON 1 When Not acti...

Page 253: ...for which Topo survey is performed Bucket Left Bucket edge at left end Bucket Middle Bucket edge at center Bucket Right Bucket edge at right end Left and Right Edge Bucket edge at both ends METHOD FOR...

Page 254: ...on Coordinates of bucket edge of which position is measured and saved and save the data METHOD FOR SETTING TOPO BUTTON 1 When Not active is selected the data are automatically saved under the conditio...

Page 255: ...tion setting screen 2 Highlight the point to be navigated and tap ENTER button Tap RETURN button to return the screen to the previous screen 3 Display the pop up map on the working screen the arrow fo...

Page 256: ...sword differs depending on the case Default password komatsuhmi NOTICE Before using this setting understand the function of the intelligent Machine Control thoroughly METHOD FOR DISPLAYING SUPERVISOR...

Page 257: ...3 The screen with password inputted is displayed Tap EN TER button 4 Supervisor menu is displayed METHOD FOR CHANGING PASSWORD 1 Tap Change Password button in Supervisor menu SETTING CONTROL BOX 7 141...

Page 258: ...Password 3 An input pad is displayed Input the current password and tap OK button 4 Input New Password and Confirm Password in the same manner and tap ENTER button The screen returns to Supervisor me...

Page 259: ...but ton and the selected menu becomes disabled The screen changes to Tool screen REMARK For the above example see Project File Settings menu and you will find that the color of Project Files button in...

Page 260: ...TER button to connect again Tap RETURN button and the screen returns to the previ ous screen About Komatsu HMI About Product MENU SETTINGS In this menu the intelligent Machine Control information is d...

Page 261: ...ed in Authorization Code is as follows 1 Device ID This ID is assigned to the intelligent Machine Control system and it cannot be changed 2 User name The user name is displayed To change it tap User n...

Page 262: ...g as the setting of the GNSS radio device or base station is not changed REMARK Install the GNSS receiver matching to the radio specification of the base station For the usable GNSS radio device consu...

Page 263: ...onstruction Max GPS errors roving RMS threshold value used when the machine is moving Max horz RMS Horizontal RMS threshold val ue Max Vert RMS Vertical RMS threshold value Max GPS errors point measur...

Page 264: ...not needed REMARK There are 2 specifications for the radio device Topcon Digital 2 UHF and Topcon FH915 SS Selection of specifications for the radio device depends on the built in radio board of GNSS...

Page 265: ...er you tap ENTER button the warning screen of Can not set power is displayed It is not a trouble because the Power cannot be selected with the specification of this ra dio device When other warning sc...

Page 266: ...eeded Prepare the following things in order to perform the calibration Convex rule tape measure steel made Plumb or laser level Level or laser level Digital angle gauge Marker for put a mark on the bu...

Page 267: ...ile performing the calibration when the bucket is equipped with a quick coupler The shape of the bucket including the quick coupler is to be measured In any calibration screen you can escape from the...

Page 268: ...ay changes to the Machine Setup screen 3 Tap the Bucket Configuration button The display changes to the Bucket Configuration screen 4 Tap the Bucket Exchange button The display changes to the Bucket E...

Page 269: ...e currently selected bucket is highlighted in yellow If the bucket file is not in the list tap the New button and create the file newly The input data will be saved in the file When checking the conte...

Page 270: ...the dimensions and angles for inputting the bucket information Measure the length dimension to mm unit and angle to 0 1 unit 1 Measure the dimension 1 Dimension 1 is the distance between the bucket pi...

Page 271: ...d for the measurement F When the quick coupler is not installed G When the quick coupler is installed 3 Measure the dimension 3 Dimension 3 is the distance between the bottom of buck et side cutters M...

Page 272: ...4 Measure the dimension 4 Dimension 4 is the distance between root and tip of the tooth Measure with a tape measure and input the data CONTROL BOX SETTING 7 156...

Page 273: ...Measure the blade width 9 and input the data if bucket has no tooth 5 Measure the angle 5 and dimension 6 of Bucket Identi fication Point SETTING CONTROL BOX 7 157...

Page 274: ...enter of pole with a tape measure and input the data in the dimension column 6 10 Put the end of string to the magnet pole 10 and stretch the string to the point out of A to E 11 Set the digital angle...

Page 275: ...9 Numeric value 6 Min 0 0001 m to Max 5 9999 m Check the input numeric value If there is no problem tap Next button If any numeric value or angle column is empty even if Next button is pressed it is i...

Page 276: ...K In order to adjust work equipment angle again tap the Bucket Angle button and you can execute again If no tick is in the check box of Bucket Angle Read Next button is invalid METHOD FOR CALCULATING...

Page 277: ...ON position again and restart the control box Tap the Next button and if automatic calibration calculation fails error screen is displayed In this case the numeric value which has been input may be wr...

Page 278: ...ng the bucket to the tilt bucket This is not applicable for the rotational bucket Perform this calibration on the steady ground so that machine does not incline when the bucket is operated Check there...

Page 279: ...Configuration screen 4 Tap the Bucket Exchange button The display changes to the Bucket Exchange screen 5 Tap the Tilting Bucket button Calibration of the Tilting Bucket Exchange starts and the displa...

Page 280: ...file RETURN button Returns the display to the previous screen 2 After the setting is completed turn the starting switch key to OFF position turn it to ON position again and restart the control box MET...

Page 281: ...e ENTER button is selected on the selecting screen of bucket file perform the procedure of auto calibration calcu lation and inputting of parameter value If the Edit button is selected the display cha...

Page 282: ...put the data F When the quick coupler is not installed G When the quick coupler is installed 2 Measure the dimension 2 Dimension 2 is the distance between the bucket pin 7 and tooth tip Measure with a...

Page 283: ...he distance between the bottom of buck et side cutters Measure with a tape measure and input the data Measure the distance at widest part and input the data if the bucket has no side cutters 4 Measure...

Page 284: ...imension 4 is the distance between root and tip of the tooth Measure with a tape measure and input the data Measure the blade width 9 and input the data if bucket has no tooth CONTROL BOX SETTING 7 16...

Page 285: ...r is installed H When slope finishing bucket is installed 9 Apply the plumb 11 to the magnet pole jig 10 and set the bucket so that the line between bucket pin and tooth tip is vertical 10 Measure the...

Page 286: ...imension value to be input again and then the numeric keypad pops up Input the numeric value with it Measure the length dimension to mm unit and angle to 0 1 unit You can input the numeric value withi...

Page 287: ...check box of Bucket Angle Read and work equipment angle at that posture is saved 4 Measure the vertical distance 3 between the bucket foot pin and the tilt axis by using a tape measure and a plumb or...

Page 288: ...he buck et to the tilting direction right and left direction against bucket face A When the quick coupler is not installed B When the quick coupler is installed 10 Tap the Bucket Angle button A tick i...

Page 289: ...t weight setting should be executed For bucket weight setting see BUCKET WEIGHT SET TING 3 After the setting is completed turn the starting switch key to OFF position turn it to ON position again and...

Page 290: ...rror screen shown in the figure is dis played while performing the tilt bucket exchange calibration Tap RETURN button to stop the calibration and return to the menu screen in this case After the error...

Page 291: ...OOTH Perform the bucket tooth calibration when tooth is worn and tooth tip position changes or tooth is replaced Place the tooth tip to the point 1 whose coordinates are al ready known in daily check...

Page 292: ...display changes to the Machine Setup screen 3 Tap the Bucket Configuration button The display changes to Bucket Configuration screen 4 Tap the Bucket Tooth Calibration button Bucket Tooth Calibration...

Page 293: ...nput range of the value Min 0 0001 m to Max 2 9999 m 2 Tap the Next button after the inputting is completed If any numeric value column is empty Next button is in valid REMARK Dimension 2 is the tooth...

Page 294: ...ap the RETURN button and the display returns to menu screen At that time the value which has been input and meas ured will be reset METHOD FOR ACTING WHEN COMMUNICATION ERROR OR SENSOR ERROR OCCURS BU...

Page 295: ...nnected to the chassis if the error screen shown in the figure is displayed Tap RETURN button to stop the calibration and return to the menu screen in this case After the error is resolved perform the...

Page 296: ...the right end menu it moves to the left end menu F3 Moves to the next item 1 line below When it is on the last line it moves to the first line F4 Moves to the previous item 1 line above When it is on...

Page 297: ...this time Move the machine to be the correct posture and then press the switch F3 F3 Proceeds to the next step F5 Cancels Adjustment Diagnosis and returns the screen to IMU Adjustment screen 3 Hold d...

Page 298: ...n of step 6 Adjustment Diagnosis in a rearward direction is execut ed wait for a little while until it is completed F2 Cancels the diagnosis and returns the screen to the screen of step 6 8 When the A...

Page 299: ...selected item 2 Move the machine to be the same posture as one dis played on the machine monitor Make the track frame face front sprocket at rear and set the upper structure and track frame in paralle...

Page 300: ...step 2 8 Hold down the switch F1 according to the display on the machine monitor F1 Proceeds to the next step F5 The screen returns to the screen of step 5 Adjustment in a rearward direction is execu...

Page 301: ...trol Adjustment when the Bucket Weight Setting is changed REMARK Setting change of this item cannot be performed while Semi auto limited digging mode is enabled Change the mode to the manual mode and...

Page 302: ...d within the same weight setting range REMARK Setting change of this item cannot be performed while Semi auto limited digging mode is enabled Change the mode to the manual mode and perform the setting...

Page 303: ...ch F1 Set each control lever to NEUTRAL Turn the fuel control dial to High idle MAX position Check that the hydraulic oil temperature is within the range of A in step 1 Set the lock lever to FREE posi...

Page 304: ...If the adjustment finishes abnormally Failure Cause Code is displayed Find the cause and perform the Boom Fine Control Adjustment again referring to the Failure Cause Code list MACHINE MONITOR SETTING...

Page 305: ...r an inspection and main tenance WC 1 Stroke sensor for boom spool is abnormal Ask your Komatsu distributor for an inspection and main tenance WD 1 Boom RAISE PPC Intervention EPC is ab normal Ask you...

Page 306: ...the manual mode and perform the setting Auto grade assist is the control to raise the boom automatically so that the bucket edge does not dig deeper than the design data when arm is operated near the...

Page 307: ...S coordinates F3 Moves to the next item 1 line below When it is on the last line it moves to the first line F4 Moves to the previous item 1 line above When it is on the first line it moves to the last...

Page 308: ...ION 1 Select the Stop Position Adjustment 3 on the Semi au to Adjustment screen and press the switch F6 F3 Moves to the next item 1 line below When it is on the last line it moves to the first line F4...

Page 309: ...ng screen METHOD FOR ADJUSTING SURFACE TOTAL SWING HOLD ANGLE AT INITIALI ZATION Set the swing angle to be held from the time when GNSS receiver starts initialization to the time when the Semi auto li...

Page 310: ...ch F6 F3 Moves to the next item 1 line below When it is on the last line it moves to the first line F4 Moves to the previous item 1 line above When it is on the first line it moves to the last line F5...

Page 311: ...EXECUTIONS 8 1...

Page 312: ...achine becomes waiting state for semi auto mode The work equipment moves as operator intended when the machine is waiting state for semi auto mode However the semi auto mode is executed if the machine...

Page 313: ...or buck et bottom face in the design data when the machine rocks largely on the rough ground but it is not a trouble Operate the work equipment lever slowly for accurate fin ishing Stop position adjus...

Page 314: ...d check if the semi auto mode operates normally If any problem is found ask your Komatsu distributor for repair WORKING MODE You can switch between semi auto mode and manual mode by using Auto Manual...

Page 315: ...g to the design data for all working area Auto stop control in boom LOWER and bucket operation When boom LOWER or bucket is operated this automati cally stops the work equipment to prevent the bucket...

Page 316: ...gentle slopes or level ground if the machine is on a steep slopes 3 Check that neither the action level display 1 nor caution lamp 2 is displayed on the machine monitor 4 Check with the machine monito...

Page 317: ...mode is not available if the travel mode C is selected 9 Press the auto manual switch 4 on the top of the control box Be sure to check that the tilting angle is stabilized and then press the auto manu...

Page 318: ...e is set a part of function of control box is restricted The icon of the unavailable function turns its color to gray and becomes invalid Type of icon Display of icon when it is availa ble valid Displ...

Page 319: ...ted Temporary design data creation Available Available Restricted Restricted Design data se lection Available Restricted Restricted Restricted Bucket edge po sition selection Available Restricted Rest...

Page 320: ...ton and content of change is saved 5 RETURN button Tap this button and the display returns to the previous screen REMARK When Control Surface is offset the screen shown in the figure is displayed METH...

Page 321: ...m out key Zoom in or zoom out the screen by tapping this key Tap the center 5 of scroll key and the view returns to the de fault position 3 Scroll key Tap the machine while the 3D view is displayed an...

Page 322: ...rent bucket edge height is set to 0 The offset amount is automatically calculated so that the dis tance between the bucket edge and the design data becomes 0 6 Zero The offset amount returns to 0 defa...

Page 323: ...ne REMARK Use this line as a guideline for digging the current construction surface 13 Workable range The working range of work equipment is displayed For details see GUIDANCE SETTINGS 7 53 REMARK Thi...

Page 324: ...the grid interval to display 6 Measure pt Measure the current bucket edge position Result of measurement for bucket edge position is used for creating the design surface 7 Select Point coordinates dat...

Page 325: ...g screen display can be changed by tapping the button 2 METHOD FOR SETTING ROUGH DIGGING SCREEN 1 Light bar Informs the bucket edge position against the design data with color The range lit in green o...

Page 326: ...hen making the face of slope for the finishing face with good accuracy If you align the bucket edge with the line of top of slope etc it causes unsymmetrical contact against the target surface and the...

Page 327: ...displayed as a bucket edge position REMARK Bucket edge position is displayed only in Plan view 7 Bucket edge position selection Tap the Bucket edge position button and you can select the bucket edge...

Page 328: ...s performed with the middle of bucket edge and the sectional view is created based on that Right Fix Measurement is performed with the right end of bucket edge and the sectional view is created based...

Page 329: ...ng screen display can be changed by tapping the button 2 METHOD FOR SETTING FINE DIGGING MODE SCREEN 1 Light bar Informs the bucket edge position against the design data with color The range lit in gr...

Page 330: ...when making the face of slope for the finishing face with good accuracy If you align the bucket edge with the line of top of slope etc it causes unsymmetrical contact against the target surface and th...

Page 331: ...e The trace is displayed when the bucket edge position is in the green range of light bar 7 Bucket edge position Plan view Green part is displayed as a bucket edge position REMARK Bucket edge position...

Page 332: ...ent is performed with the middle of bucket edge and the sectional view is created based on that Right Fix Measurement is performed with the right end of bucket edge and the sectional view is created b...

Page 333: ...es to the target surface setting menu REMARK When the view is 3D design display tap the target surface When the view is the section or the profile display tap the line METHOD FOR SETTING TARGET SURFAC...

Page 334: ...y of Target Surface tap Target Surface of yellow green and then tap the Undo checked target surface button Tap the RETURN button and the display returns to previ ous screen 4 To display the informatio...

Page 335: ...dth The width of the target surface is displayed 4 Height of top of slope The altitude of the highest point of the target surface is dis played 5 Height of toe of slope The altitude of the lowest poin...

Page 336: ...s 3 Cut to design surface Displays vertical distance between bucket edge and the design data 4 Alignment station Displays the bucket edge position with the observation point 5 Alignment offset Display...

Page 337: ...ut display changes to fill amount to the de sign data DISPLAY BUCKET EDGE POSITION ALGNMENT STATION The bucket edge position is displayed in the Alignment station with the observation point DISPLAY DI...

Page 338: ...ntrol point on the Comp BM tab 1 Position of bucket World geodetic coordinates of bucket edge position is dis played which is set from point pull down list of Position tab 2 Position of benchmark Inpu...

Page 339: ...BM tab are reflected 4 Difference The difference of coordinates between bucket edge position and control point is displayed 5 Offset Input the offset amount into the text box so that the bucket edge p...

Page 340: ...CKING GNSS RADIO DEVICE When GNSS radio device is installed check that antenna is not faulty installed position is not behind the ma chine antenna cable coating is not damaged and connector is not loo...

Page 341: ...achine Control system is automatically checked Waiting for satellites The system is waiting to receive the GNSS satellite signal Waiting for radio link The system is waiting to be connected with Base...

Page 342: ...sually that posture of work equipment displayed on the control box is the same as that of the actual ma chine REMARK The posture of work equipment may change slightly due to hydraulic drift of work eq...

Page 343: ...in the direction to the end of arm IN side 12 Repeat steps 10 to 11 a few times 13 Check that both bucket and arm are most retracted position 14 Move the R H work equipment control lever slowly in th...

Page 344: ...olumn of Position tab is the same as the bucket position placed on the control stake Bucket Left Bucket edge at left end Bucket Middle Bucket edge at center Bucket Right Bucket edge at right end 4 Tap...

Page 345: ...trol stake 1 REMARK When the bucket edge is fitted to the control stake 1 ad just the posture of work equipment so that the angle of the bottom face of bucket against the ground face is a right an gle...

Page 346: ...he lock lever to LOCK position L 9 Tap Offset button 10 Tap Measure button on the bottom left of monitor screen Measurement of bucket edge position starts AJD03516 AJD02013 DAILY CALIBRATION EXECUTION...

Page 347: ...ket edge position starts Deviation between the current bucket edge position and the coordinates position of control stake is displayed in Difference column Check that this deviation is within the requ...

Page 348: ...er to correct the deviation of coordinates position in dividually tap the column in Offset column where you want to input Numeric keypad is displayed Input the coordinates value and tap the OK REMARK...

Page 349: ...frame METHOD FOR CALIBRATING BUCKET TOOTH When bucket tooth has been worn and shortened the tooth length setting can be adjusted with Bucket Configu ration in Machine Setup menu 1 Tap the menu button...

Page 350: ...guration button The display changes to the Bucket Configuration screen 4 Tap the Bucket Tooth Calibration button 5 Input the length of bucket tooth on the Bucket Tooth Cali bration screen DAILY CALIBR...

Page 351: ...men sion is displayed Tap the Next button and proceed to the next screen REMARK Back button Display returns to previous screen RETURN button Display returns to Machine Setup screen 7 When the resettin...

Page 352: ...inputting of com pensation value of bucket tooth dimension or correct the coordinates value referring to METHOD FOR CHECKING AND ADJUSTING BUCKET EDGE ACCURACY REMARK Back button Display returns to p...

Page 353: ...ved GPS information by R H anten na Color of the button 1 changes depending on the communica tion state of satellite Green A Communication state of satellite is good Red B Communication state of satel...

Page 354: ...splayed 6 Vertical RMS Vertical RMS value error is displayed METHOD FOR DISPLAYING BUCKET EDGE COORDINATES Bucket tooth tip coordinates can be displayed Coordinates of bucket tooth tips at left end an...

Page 355: ...changing the setting tap the numeric value The nu meric keypad pops up A red circle indicates the range of communication The smaller the angle value of communication becomes the larger the range of c...

Page 356: ...not resetting tap No button REMARK Performing this resetting initializes the NVRAM satellite orbit information including the almanac information After the initial ization is finished it takes approxi...

Page 357: ...1 Tap the button 1 at the bottom right of the working screen The button pops up 2 Tap the button 1 to select the setting of tilt sensor REMARK The setting of tilt sensor can be changed only when the...

Page 358: ...e The semi auto mode cannot be used when the accu racy of tilt sensor is deteriorated Tilt sensor caution transition table 6HQVLQJ PRGH L HG VHQVRU YDOXH PRGH 0DQXDO PRGH 6HPL DXWR PRGH L HG VHQVRU YD...

Page 359: ...position measurement setting is needed at the beginning For the details of position measurement see METHOD FOR SETTING TOPO SURVEY METHOD FOR PERFORMING TOPO SURVEY MANUALLY 1 Tap the Topo Survey butt...

Page 360: ...d if they have been already set CREATE NEW LAYER TO RECORD DATA Select the new layer on the layer column and input a name If the layer for saving data is in a list select the layer METHOD FOR INPUTTIN...

Page 361: ...TURN button to return the display to the previous screen Each time the button 1 is pressed data is saved Contents of point details bucket edge position data is dis played Contents of display are Log a...

Page 362: ...Auto Topo Survey set it to Minimum horz dis tance for the Auto Topo distance measurement Set it to Fixed time interval for Auto Topo time measurement For setting of Auto Topo survey see each of METHOD...

Page 363: ...ket edge position data is dis played The name of set Layer and Point description bucket edge position data are displayed if they have been already set METHOD FOR CREATING NEW LAYER TO RECORD DATA Sele...

Page 364: ...ENTER button to save the setting Tap the RETURN button to return the display to the previ ous screen 3 Move the bucket edge to the desired point and tap the but ton 1 Data is saved continuously in acc...

Page 365: ...ntents of display are Symbol Number Name and Elevation For the setting procedure of display see METHOD FOR SETTING LAYERS METHOD FOR CANCELING TOPOGRAPHIC SURVEYS Set the Auto Topo to Not active and s...

Page 366: ...splayed SURFACES SET TINGS 7 26 Check that the design data is selected Create or download the design data and check that it is displayed Screen display sud denly rotates Check if the error message of...

Page 367: ...k that the screen is not 3D view The display of the machine may not seem to be facing perpendicular to the target despite of the actual machine facing perpendicular to it However this is not a failure...

Page 368: ...d when tilting operation of the tilt bucket is not per formed METHOD FOR SET TING TILT SENSOR 8 47 SEMI AUTO MODE Phenomena Check item Reference Semi auto mode is displayed but the auto grade assist c...

Page 369: ...near the boundary of the design data Check that the machine is out of the design data The auto grade assist control is canceled and system proceeds to the waiting state if the machine moves out of the...

Page 370: ...ite again BUCKET EDGE PO SITION METHOD FOR RE SETTING CONNEC TION Check that there is no defect such as hole or protrusion exists on the design data If there is any defect semi auto mode may not opera...

Page 371: ...st on Brightness adjustment screen 7 113 Brightness adjustment 7 112 Bucket Input information 7 158 Bucket Set weight 7 185 Bucket Alignment Lines Set display 7 110 Bucket configuration 7 150 Bucket c...

Page 372: ...8 26 Display bucket edge position alignment station 8 27 Display distance between bucket edge and the de sign surface 8 27 Display distance between center line and bucket edge position 8 27 Display of...

Page 373: ...e 3 82 Lower cab front window Remove 3 32 M Machine Check walk around 3 40 Machine Park 3 57 Machine equipment name 3 2 Machine features 1 4 Machine Image Set 7 108 Machine monitor 7 180 Machine opera...

Page 374: ...llite Check communication state 8 32 8 43 Satellite number and positioning error Check 8 43 Satellite position display and elevation angle Set 8 44 Screen Layout 7 72 Screen layout in digging mode Set...

Page 375: ...nd tilting width angle Meas ure 7 171 Tilt Bucket Sensor Offline Action for the message 3 76 Tilt sensor Select 7 164 Tilt sensor Set 8 47 Time interval secs Set 7 138 Tolerance Set in Rough Digging m...

Page 376: ...PC360LCi 11 PC390LCi 11 HYDRAULIC EXCAVATOR Form No CEAM032703...

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Komatsu A31001, Operation & Maintenance Manual

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