Konecranes DMCS022, Installation Instruction

Page 1: ...ned herein is the exclusive property of Konecranes Plc and represents a non public confidential and proprietary trade secret that may not be reproduced disclosed to other parties altered or otherwise...

Page 2: ...trol voltage front resistor 11 4 5 New frequency controller installation 12 5 COMMISSIONING 19 5 1 Old inverter parameter settings 19 5 2 Motor type 19 5 3 Traveling motor rating plate values 19 5 4 S...

Page 3: ...the upgrade kit usage This upgrade kit is designed only for DynADrive 022 frequency converter 1 3 Waste treatment and recycling of removed material The removed parts and packaging material shall be r...

Page 4: ...ing live electrical circuit can cause serious injury Even though main switch is turned off there may still be voltage inside electrical devices such as inverters Wait at least 5 minutes before opening...

Page 5: ...1 pcs Part 4 Wire end ferrule 2 5mm 10 pcs Part 5 M5 x 10 Flanged screw 10 pcs 020145en Revision D 2015 04 29 5 31 This document and the information contained herein is the exclusive property of Kone...

Page 6: ...04 29 6 31 This document and the information contained herein is the exclusive property of Konecranes Plc and represents a non public confidential and proprietary trade secret that may not be reproduc...

Page 7: ...limit direction 1 4 Common slowdown Slowdown Stop limit direction 1 4 Slowdown Stop limit direction 2 5 Common stop Slowdown Stop limit direction 2 5 Common DI1 5 6 Motor temperature protection Exter...

Page 8: ...r package KC310 KC330 whereas DynA45 has an internal EMC filter in the power supply By default the EMC level of the frequency converter is set to N by the manufacturer If the mains network is non grou...

Page 9: ...perty of Konecranes Plc and represents a non public confidential and proprietary trade secret that may not be reproduced disclosed to other parties altered or otherwise employed in any manner whatsoev...

Page 10: ...roller WARNING High voltage inside the Frequency converter Wait for at least five minutes after the voltage supply has been switched of before taking any service actions 3 DynA45 006 has an internal E...

Page 11: ...r 6 must be connected to OL10 via MSL 5 Loosen and remove the screws 4 pcs holding the DynADrive 022 Remove the DynADrive 022 and the EMC filter from the enclosure Note The old screws are self tapping...

Page 12: ...resistor wire from the braking resistor to the cubicle 2 Put 4 pcs size M5 x 10 Flanged installation screws into back plate Leave screws loose The installation rack has slotted screw holes 020145en Re...

Page 13: ...nimum of 2 5 mm This extra grounding wire is not delivered with the package 8 If the DynADrive 022 has an external braking resistor Remove the internal braking resistor wires and connect the braking r...

Page 14: ...re 2 New inverter MS2 stop Digital input 5 in DynA45 will be deactivated No connection is needed 020145en Revision D 2015 04 29 14 31 This document and the information contained herein is the exclusiv...

Page 15: ...l be deactivated No connection is needed Variation 3 EP2 MS2 stop 020145en Revision D 2015 04 29 15 31 This document and the information contained herein is the exclusive property of Konecranes Plc an...

Page 16: ...n D 2015 04 29 16 31 This document and the information contained herein is the exclusive property of Konecranes Plc and represents a non public confidential and proprietary trade secret that may not b...

Page 17: ...ies 020145en Revision D 2015 04 29 17 31 This document and the information contained herein is the exclusive property of Konecranes Plc and represents a non public confidential and proprietary trade s...

Page 18: ...formation contained herein is the exclusive property of Konecranes Plc and represents a non public confidential and proprietary trade secret that may not be reproduced disclosed to other parties alter...

Page 19: ...ther use on commissioning Name Motor rating plate value Motor Nom Volt V Motor Nom Freq Hz Motor Nom Speed rpm Motor Nom Curr A Nom Magnetizing Curr A Motor Cos Phi 5 4 Setting up the new inverter par...

Page 20: ...ynADrive 022 Minimum frequency Hz To P1 2 Maximum Frequency Hz To P1 3 Switch S1 1 2 3 4 0 0 0 0 29 100 0 0 0 1 14 50 0 0 1 0 23 62 0 0 1 1 10 54 0 1 0 0 32 80 0 1 0 1 12 58 0 1 1 0 16 66 0 1 1 1 18 7...

Page 21: ...imum frequency Hz To P1 2 Maximum Frequency Hz To P1 3 Switch S1 1 2 3 4 0 0 0 0 15 50 0 0 0 1 7 25 0 0 1 0 12 31 0 0 1 1 5 27 0 1 0 0 16 40 0 1 0 1 6 29 0 1 1 0 8 33 0 1 1 1 9 35 1 0 0 0 25 58 1 0 0...

Page 22: ...2015 04 29 22 31 This document and the information contained herein is the exclusive property of Konecranes Plc and represents a non public confidential and proprietary trade secret that may not be re...

Page 23: ...s DynADrive 022 Acceleration and deceleration Ramp Time s Switch S3 1 2 3 4 0 0 0 0 2 5 0 0 0 1 3 5 0 0 1 0 3 0 0 1 1 5 0 1 0 0 2 0 1 0 1 8 0 1 1 0 1 0 1 1 1 7 5 1 0 0 0 1 5 1 0 0 1 4 1 0 1 0 7 1 0 1...

Page 24: ...f mid frequency in Hz P4 4 Rs voltage drop in percent of motor nominal voltage Table 8 Motor control parameters Compact brake motors DynADrive 022 DynA45 006 Switch S4 Parameter 1 2 3 4 P3 2 P4 1 P4 2...

Page 25: ...to set travel limits to work After setting the parameters test the limit functions Old DynADrive 022 inverter control board connections Original limit settings DynA45 006 parameter P6 2 P6 3 P6 4 X1...

Page 26: ...th frequency converter controlled cranes is not recommended 3 The motor runs poorly trolley bridge does not move as it supposed to move Check that the load is not over nominal Check that all cables ar...

Page 27: ...lem recurs replace inverter B 24 Counter fault Internal counter error Switch off supply voltage If problem recurs replace inverter B 25 API Microprocessor Watchdog Internal watchdog error Switch off s...

Page 28: ...ion wiring C 58 Overvoltage Regulator Timeout Overvoltage regulator has been active for 5 sec C 59 Overvoltage at Start Too high supply voltage Measure supply voltage and check hoist supply voltage fr...

Page 29: ...ror detected in ROB1 relay test circuit or the main contactor Check main contactor circuit wiring If problem recurs replace inverter A 71 Brake control Error detected in brake control circuit Check re...

Page 30: ...of range Check repair load sensor wiring Check replace load sensor C Resetting column explanation A E stop activation deactivation B Hoist supply voltage switch OFF ON C Automatic when fault situatio...

Page 31: ...d in CAN bus has an active fault 93 CCU activation Controlled common use activation Another device that is connected in CAN bus has caused the stopping 020145en Revision D 2015 04 29 31 31 This docume...