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15

Service and maintenance:

Bearings 

All bearings are lubricated for life from the factory, 

and requires no maintenance. 

Gear for screen drum 

The gear is supplied from 

the factory with synthetic 

oil, ISO VG 680. Check 

the oil level in the gear on 

a regular basis. Change 

oil every 20.000 running 

hours, or latest after 4 

years (at synthetic oil). At 

mineral oil, the intervals will be halved.

Oil type 

See separate manual for the gear drive.

Never mix synthetic oil and mineral oil. If you want 

to change oil type, it is necessary to clean the gear 

very carefully.

Greasing of intermediate bearing on trough 

auger

The intermediate bearing on the trough auger is 

positioned in the bottom trough in the middle of the 

cleaner. 

 

The bearing construction is a steel shaft running in 

a nylon bushing with facility for greasing.

Greasing of the bearing is extending lifetime of the 

nylon bushing. It is beneficial to grease the bearing 

each 40 hours of running. Preferable grease type 

is: Mobiltemp SHC 460 Special, or similar grease 

with content of graphite or/and MoS

2

.

Belt tensioning

Check at regular intervals that the belt is taut, espe-

cially while it is new. The first belt tensioning should 

normally take place after 2 - 3 hours of operation.

Re tightening

In a new machine, all screws and bolts should be re 

tightened after the first day of operation. Make sure 

that they are always securely tightened.

Cleaning

Clean the machine if it is to stand idle for a consid-

erable period of time. Keep gear and motors free 

from dirt, which may reduce the cooling.

Storage

If the cleaner is used for outdoor installation, and 

will be out of use for a longer period, it is recom-

mended to open the outlets from the auger to avoid 

water being collected in the bottom of the machine. 

Technical data:

Max. capacity, pre-cleaning of grain 

app. 80 t/h

Screen area

•  Inner screen ............................................7,75 m

2

•  Outer screen ..............................................

9,9 m

2

Motor output / motor rpm (50 Hz)

•  Screen drum .................

2,2 kW (3 HP)/1500 rpm

• Fan ...............................

4 kW (5,5 HP)/3000 rpm

• Auger .........................

1,1 kW (1,5 HP)/1500 rpm

Motor output / motor rpm (60 Hz)

•  Screen drum ................................

3 HP/1750 rpm

• Fan ..............................................

5 HP/3500 rpm

• Auger ........................................

1,5 HP/1750 rpm

Screen drum .................................................22 rpm.

Weight

•  Without screens ...................................... 1425 kg

•  With screen ............................................ 1480 kg

Connections

•  Inlet, uncleaned crop .................................FK250

•  Outlet, cleaned crop ..................................FK250

•  Discharge opening, fan ............................OK200

•  Outlet, auger .............................................OK200

Intermediate bearing

Summary of Contents for KDC 8000

Page 1: ...KDC 8000 Combi cleaner Manual Brugsanvisning...

Page 2: ...id unintentional start of the combi cleaner Lock e g the on off switch on the built in control box or install a safety switch mounted in the electrical installations to avoid unintentional start of th...

Page 3: ...r Height adjustment The height of the cleaner can be adjusted in both ends by means of the telescopic legs Lift the clean er above desired height move bolts to a suitable hole location and lower the c...

Page 4: ...NB Ensure proper free space when ma nouvering the forklift Wheels Special bracket is supplied together with the KDC 8000 to use on the forks on the forklift when moving it during transportation On fo...

Page 5: ...s used to hold the bracket in such a way that it is not pulled off the forks when moving backwards Lifting and moving of KDC 8000 with forklift When the cleaner is installed in the final set up the tr...

Page 6: ...ed to an aspiration cleaner where light impurities and dust are extracted The impurities from both screens are collected in a trough at the bottom of the unit At the bottom of the trough is an auger c...

Page 7: ...e con trol box Pipeline for blower The blower pipeline should be of the Kongskilde OK200 dimension It is recommended to use as few bends as possible and a cyclone at the end of the pipeline At a commo...

Page 8: ...y but reduce cleaning ef ficiency If too much crop is feed into the KDC 8000 good kernels will be discharged together with the impurities To reach max capacity it is then necessary to use screens with...

Page 9: ...tion Still the greater part of the crop is to pass through the first 3 sections of the inner screen Screen sizes To obtain optimal efficiency it is important to use screens of correct slot hole dimens...

Page 10: ...hes must be mounted see section Accessories Outer screen Screen choice Screen sections Screen Peforation mm Maize Corn Wheat Barley Oat Rye Soya beans Sun flower Peas Rape seed oblong holes 1 0 x 16 5...

Page 11: ...ens on the screen drum with the handle of the quick release clamps turning in the direction shown in order to avoid unintentional release The clamps are released by pushing their sides together The cl...

Page 12: ...re separated on the outer screen The outer screen is also used in the grading of malting barley to separate the small sized grains At increased inclination the crop will move more quickly across the o...

Page 13: ...operation at the capacity stated for two or three minutes samples should be taken to check if the desired final result has been achieved Malting barley grading In the grading of malting barley the sm...

Page 14: ...reasonably well threshed it will sometimes be advantageous to replace the 2nd section of the inner screen of 9 mm by an 7 4 mm screen and thereby obtain a cleaner crop Selection of outer screen The s...

Page 15: ...and MoS2 Belt tensioning Check at regular intervals that the belt is taut espe cially while it is new The first belt tensioning should normally take place after 2 3 hours of operation Re tightening In...

Page 16: ...or 50Hz motors and one for 60Hz motors Rain cover 50Hz Rain cover 60Hz Flexible connection As a link between a pipe system and the cleaners inlet funnel a flexible connection is available This will al...

Page 17: ...17 9 m ax 12 2628 752 518 3258 2947 max 3126 321 5119 874 488 4096 532 FK 250 FK 250 OK 200 OK 200 OK 200 1529 1373 156...

Page 18: ...renserens styreskab eller ved at montere en sikkerhedsafbryder for renseren Ved skift af sold m soldtromlen kun drejes manuelt Fors g aldrig at dreje soldtromlen ved at starte gearmotoren n r der ski...

Page 19: ...les derfor at bolte den fast til gulvet med de medf lgende gulvbeslag De to beslag er fastgjort til afstivningerne n r kombi renseren leveres Beslagene skrues af og monte res p transporthjulenes aksel...

Page 20: ...inner til at l fte KDC 8000 med truck NB S rg for tilstr kkelige pladsforhold n r kombi renseren transporteres p denne m de Hjul Specielt beslag der leveres standard med KDC 8000 Beslaget bruges p end...

Page 21: ...den medleverede k de til at fast holde beslaget p gaflerne s det ikke tr kkes af n r der bakkes med trucken N r KDC 8000 er monteret p et fast brugssted kan transportbeslagene fjernes L ft og k rsel a...

Page 22: ...der Efter soldrensningen ledes afgr den gennem en luftrenser hvor de lette urenheder og st v renses fra Frarensningen fra begge sold opsamles i et trug i bunden af maskinen I trugets bund er der en tr...

Page 23: ...ene kan valgfrit udledes i et separat udl b eller f res ind i bl seledningen A og transporteres v k sammen med de lette urenheder B C A Opstilling Kombi renseren kan med fordel installeres s af gr den...

Page 24: ...nskes kan der monteres et spj ld i stedet for afd kningspladen De store urenheder som sorteres fra p indersol det kan ogs udledes gennem et separat udl b Frarensning af store urenheder fra indersold...

Page 25: ...ste 3 sek tioner bruges normalt sold med lidt mindre huller I tilf lde af at der k res med lavere kapacitet kan der v lges sold p indertromlen med mindre huller s urenheder med mindre overst rrelse i...

Page 26: ...nteret se afsnit Ekstraudstyr Udvendige sold Valg af sold Soldsektioner Oversold Soldperforering mm Majs Hvede Byg Havre Rug Soyab nner Solsikke rter Raps Langhuller 1 0 x 16 5 Langhuller 1 2 x 16 5 L...

Page 27: ...ger s de nemt kan udskiftes V r opm rksom p at soldene monteres s lynkoblingerne vender som vist i forhold til omdrejningsretningen ellers er der risiko for at lynkoblingerne kan bne sig Lynkoblinger...

Page 28: ...erne Ydersold De sm urenheder frarenses p ydersoldet Yder soldet bruges desuden til at frarense de sm kerner ved sortering af maltbyg Ved stigende h ldning passerer afgr den hurtigere hen over ydersol...

Page 29: ...t i 2 3 minutter skal der udtages pr ver af slutvaren for at se om den har den nskede renhed Maltbygsortering Ved sortering af maltbyg eller s s d sker frarens ningen af de sm kerner p ydersoldet Der...

Page 30: ...ersoldet fra 9 til 7 4 og derved opn en renere afgr de Valg af ydersold Valget af ydersold afh nger af den nskede kapa citet Soldet 2 65 x 16 5 v lges i de tilf lde hvor man nsker en h j kapacitet Med...

Page 31: ...mp SHC 460 Special eller lignende faststofsm remiddel med grafit og eller MoS2 Remstramning Kontroller regelm ssigt at kileremmen for sneglen er stram is r mens den er ny Nye kileremme skal normalt st...

Page 32: ...der to typer en til 50Hz motorer og en til 60Hz motorer Regnsk rm 50Hz Regnsk rm 60Hz Fleksibel indl bstilslutning Som tilslutning mellem r rsystem og renserens ind l bstragt kan k bes en fleksibel ti...

Page 33: ...33 9 m ax 12 2628 752 518 3258 2947 max 3126 321 5119 874 488 4096 532 FK 250 FK 250 OK 200 OK 200 OK 200 1529 1373 156...

Page 34: ...clares that Kongskilde Combi Cleaner type KDC 8000 Are produced in conformity with the following EC directives Machinery Directive 2006 42 EC Electro Magnetic Compatibility Directive 2014 30 EC Low Vo...

Page 35: ...35...

Page 36: ...80 Sor Tel 45 72 17 60 00 mail kongskilde industries com www kongskilde industries com www kongskilde grain com 131 082 901 You can always find the latest version of the manuals at 18 06 2018 www kong...

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