Kongskilde MULTIAIR FC 4000, Manual

Page 1: ...MULTIAIR FC 4000 High pressure blower Manual ...

Page 2: ...or connection of equipment Intake panel Operator panel 1 Stop 2 Start 3 Setpoint down decrease performance 4 Setpoint up increase performance Model plate Frequency converter Power supply relief Blower doors Outlet Inlet Door release handle ...

Page 3: ...put your hand head or other body parts into the blower s intake or outlet while the blower is running it is life threatening to come into contact with the rotor of the blower while it is in motion The blower should be installed in an accessible location for maintenance and repair The working area around the blower should be clear and trip free Make sure to have adequate lighting when working on th...

Page 4: ...e of the blower Weight see back of manual MultiAir blower is dimensioned for ambient tempera ture 20 C to 50 C If the temperature exceeds 50 C this can reduce performance and service life MultiAir FC blower is dimensioned for ambient temper ature 20 C to 50 C Since it is much easier to main tain a temperature above 20 C in an external control cabinet Kongskilde recommends using a MultiAir FCE 4000...

Page 5: ...rted close to the blower and no twist from the connected pipeline must be transferred to the blower If the piping is not supported properly or if any twist is transferred there is a great risk that the blower control system will be damaged as oscilla tions from the blower can propagate to the control system The pipes on the blower s inlet and outlet side must be set up so that the pipe ends lie pa...

Page 6: ...Type 123 022 262 Enclosure for outdoor mounting The operator panel on the MultiAir FC 4000 is mounted and connected inside the blower on delivery as shown If desired the operator panel can either be hooked to the blower end plate provided the blower is indoors see below photo or mounted elsewhere The panel is equipped with 15 meters cable this can be replaced to max 100 meters if necessary Kong sk...

Page 7: ... from the frequency converter shown here on the V20 converter 7 the relief is loosened The operator panel is un hooked from the control and hung upon the end plate as shown Alternatively hung on a wall or the like using the two long holes on the backside 8 the operator panel wires are routed through the slot in the end plate gable and the relief is mounted 24V DC wires and data cable are reconnect...

Page 8: ...m the differential pressure transmit ter must be connected to the blower s terminal block as follows 1 The main switch is switched off and locked 2 The right door is opened 3 Guide the differential pressure transmitter s wire through an M20 cable relief not supplied and attach the relief in the base frame 4 The terminals are released with a small screwdriver and the wires installed according to th...

Page 9: ...low control Connection of hose between pressure transmitter and pres sure gauge for pressure vacuum regulation Connection of hose between pressure transmitter and flow measuring rod for flow regu lation Connection of pressure vacuum or flow control Pressure control JUMO Typ 404304 JUMO Typ 404304 Vacuum control Flow direction JUMO Typ 404304 ...

Page 10: ...39 External motor control 2 2kW at 400V 4 2 5 7A 100 503 343 External motor control 3kW at 400V 5 7 7 6A 100 503 340 External motor control 4kW at 400V 7 6 10A The start stop switch and the control boxes are all specified 3x200V 600V 50 60Hz If the motor controls are used at voltages other than 400 440V the power consumption must be compensated The external motor control is connected in terminal b...

Page 11: ...itching off reconnect with the blue RESET button If the relay does not trip it is defective and must be replaced The switch on the cover of the external motor control is a safety switch that must always be switched off before repair and maintenance The safety switch must be locked so that the external motor on for example a cut ter cannot be started by mistake All equipment must be connected to te...

Page 12: ...ant the blower shall be potential equalized via the terminal to the right of the supply cable s relief at the symbol for potential equalizing The supply and potential equalizing cables are con nected as follows 1 open both doors 2 route the supply cable through the cable relief in the bottom frame just below the main switch The potential equalizing cable is mounted to the right of the supply cable...

Page 13: ...t the setpoint on the Local display but not switch to Re mote In case Remote control is chosen Start Stop Up and Down is not possible at the display 2 Tech is protected with a password Tech assigns the rights the operator has to adjust the blower s opera tion The Tech user s purpose is to assign the Opera tors rights In case Operator has no access to adjust the setpoint it is Tech who does this 3 ...

Page 14: ... the PLC and the inverter The menu is left with Return Blower model Fault menu Current operating point Stop Start Performance down Performance up Software version Colour indication showing operating status Remote local mode Settings menu MAIN DISPLAY Fault menu User Tech and Admin have the right to change settings By tapping the icon you enter Settings where it is possible to select dif ferent sub...

Page 15: ...mbol does not appear FC4000 Specifies the blower model Kongskilde delivers a complete parameter list for the various blower mod els approx 30 different blowers Ver 2 0 Indicates software version Remote local mode The screen shown here is the current operating status of the blower The example shows 1 m3 h This is the unit of measurement for airflow The control is set to control how much airflow the...

Page 16: ... 3 different setpoints It is possible to preset up to 3 different setpoints You can choose between the setpoints via the icons displayed on the operator panel or via the digital inputs to the PLC The different setpoints are selected in the Setpoint setup menu The 3 different setpoints are displayed with the icon shown above and the current setpoint is displayed in green If only 2 different fixed s...

Page 17: ... and stop the blower The blower is set by user Tech by log in as Tech give the operator all rights go back to main display adjust the blower as desired log in again as Tech give the operator the desired rights go back to main display Settings User Admin User Admin is password protected When the user is logged in as Admin the screen appears with a medium blue border It is Admin s task during instal...

Page 18: ...nter a new value It is possible to select the pressure in kPa or inWG inch water gauge If the pressure in inWG is selected the unit on the scale changes to inWG 16 kPa is approx 64 inWG It is possible to change the scale to other values lower than 16 kPa which is the maximum on the scale This can provide a better understanding of the operator as the blower may not necessarily achieve the maximum p...

Page 19: ...s inlet and outlet this can be corrected to the right of the pipe icon If the button is selected the air velocity scale will change to a scale Another max value can then be entered An extra line now appears at the bottom of the screen where the ratio be tween 100 and the air speed in m s ft min must be defined Both with control with pressure Pressure Volume or flow Air speed it is possible to sele...

Page 20: ...e setpoints The icon gives access to the blower start and stop sequence The blower control can start and stop up to 2 external electric motors in connection with starting and stopping the blower It is possible to select the order of both start stop of blower electric motors and with which time interval the blower and each of the two electric motors must start or stop respectively The screen on the...

Page 21: ... 2 stopped The bottom 6 icons show the digital inputs 0 ON Start the blower OFF Stop the blower 1 ON Start the blower with a short pulse OFF If the blower starts with a pulse it continues to run 2 ON The blower must run if it is started OFF Stop the blower 3 ON Reduce setpunkt 4 ON Increase setpunkt 5 Not connected The screen on the left shows the blower setup where more than one set point is sele...

Page 22: ...22 Below are examples of connection diagrams 0 10 V setpoint 24 V DC Signal 0 10 V 0 V DC 4 20 mA setpoint Signal 4 20 mA 500 Ω ...

Page 23: ... output 0 3 0 10 V feedback 24 V DC Signal 0 10 V 0 V DC Pressure flow transmitter 4 20 mA feedback 24 V DC Signal 4 20 mA 0 V DC 500 Ω Pressure flow transmitter Digital in 0 Digital out 4 Digital out 5 Digital input 6 7 Digital output 4 5 Digital in 1 Digital in 2 Digital in 3 Digital in 4 Digital in 5 Digital in 6 Digital in 7 ...

Page 24: ... The Kongskilde logo changes to LOAD MOTOR DATA and flashes press the flashing LOAD MOTOR DATA on the new page press Load parameters to drive when the blue bar is at 100 press Return The software is now downloaded to the frequency converter In the event that it is not possible to load the new data the frequency con verter is not set up to communicate via the Profinet connection ...

Page 25: ...e Press the down ar row button 4 The button can be held down constantly for a major adjustment Until the blower has reached the desired performance the green blower icon flashes If the desired setpoint cannot be achieved the green blower icon will flash Starting and stopping the blower during normal opera tion must be done on the operator panel or at the input on the blower digital inputs In the e...

Page 26: ...using so that a thorough overhaul of the rotor and blower hous ing can be made The wear depends on the material the quantity and the associated air velocity It is recommended to check the blower after it has been in operation with the cur rent material after 1 month and thereafter for 5 months with 1 month intervals This is done to get an overview of how fast it can be expected that the rotor and ...

Page 27: ...h or Admin and set to Lo cal if needed Login as Tech or Admin and set correct access for Operator if needed Connect stop to terminal X30 or check connection Chose the correct digital input on the operator panel Replace frequency converter and tighten wiring connections securely Check for vibrations and correct according to sec tion Mounting Install loop between terminals 1 and 5 in terminal row X3...

Page 28: ... displayed in the menu Error Check that the pressure vacuum or flow control transmitter is correctly installed in the pipeline airflow in arrows direction and properly connected to the blower electrically Clean the air filter in the intake panel Check the cooling blowers on the fre quency converter If possible reduce ambient temperature If possible reduce the need for capacity Poor performance of ...

Page 29: ...C 4370 M MultiAir FC 4300 P MultiAir FC 4300 M MultiAir FC 4220 P MultiAir FC 4220 M Capacity Pressure PT Pa Pressure PT Pa Air flow m3 h Air flow m3 h MultiAir FC 4000 P MultiAir FC 4000 M 2 000 2 000 4 000 4 000 6 000 6 000 8 000 8 000 10 000 10 000 12 000 12 000 14 000 14 000 16 000 16 000 18 000 18 000 20 000 20 000 0 0 15 000 15 000 10 000 10 000 5 000 5 000 0 0 20 000 MultiAir FC 4550 P Mult...

Page 30: ...ls CE UL CSA Sound level dB A Max 80 from the blower itself MultiAir type FC 4220M FC 4300M FC 4370M FC 4450M FC 4550M Frequency converter output max kW 22 30 37 45 55 Nominal motor power kW 30 37 45 45 55 Power supply 380 480 V 50 or 60 Hz Min fuse rating Ampere 63 80 80 80 125 Max fuse rating Ampere 63 80 100 125 160 Weight kg 1 032 1 040 1 054 1 064 1 088 Heating of air C 5 4 8 4 14 4 15 4 20 8...

Page 31: ...uirements according to the Commission Regulation EC no 327 2011 On the blower this is documented via the marking as prescribed example The label indicates the required values according to the standard All calculations have been performed in accordance with DS EN ISO 5801 2017 ...

Page 32: ...rs type MultiAir FC 4000 series Are produced in conformity with the following EC directives and regulations Machinery Directive 2006 42 EC Electro Magnetic Compatibility Directive 2014 30 EC Low Voltage Directive 2014 35 EC Commission Regulation EC No 327 2011 Kongskilde Industries A S Sorø 01 12 2020 Jeppe Lund CEO ...

Page 33: ... A S Skælskørvej 64 DK 4180 Sorø Tel 45 72 17 60 00 mail kongskilde industries com www kongskilde industries com 123 040 902 You can always find the latest version of the manuals at 25 01 2021 www kongskilde industries com ...