Kongskilde Z 665 H, Operator'S Manual

Page 1: ...ORIGINAL INSTRUCTIONS according to Directive 2006 42 EC Annex I 1 7 4 1 Part number 51514367 1st edition English March 2019 Z 665 H Tedder OPERATOR S MANUAL...

Page 2: ...hemicals 2 6 Starting up the implement safely 2 7 Traveling on public roads 2 8 Operating the implement safely 2 10 Stopping the implement safely 2 11 Maintenance 2 12 Personal Protective Equipment PP...

Page 3: ...6 5 Windrowing gear Installation 6 6 7 MAINTENANCE General information Maintenance 7 1 Grease fittings and intervals 7 3 Torque 7 4 Fluids and lubricants 7 7 Maintenance planning Maintenance chart 7...

Page 4: ...ubleshooting 8 1 9 SPECIFICATIONS Technical data 9 1 Fluids and lubricants 9 1 Tire pressure 9 1 Dimensions 9 1 Weights 9 1 10 ACCESSORIES General information 10 1 Dual speed gearbox 10 1 Tine safety...

Page 5: ...quire advice that concerns your implement do not hesitate to contact your authorized dealer He has factory trained personnel genuine service parts and the necessary equipment to carry out your service...

Page 6: ...ormation about any particular implement please consult your dealer Make sure that you have the most current and complete information from your dealer before you start any job ACCESSORIES AND OPTIONS Y...

Page 7: ...ecifically authorized in writing by a KONGSKILDE representative CLEANING YOUR IMPLEMENT When you use a high pressure washer do not stand too close to the implement and avoid directing the jet at elect...

Page 8: ...and small night swaths of green forage alfalfa clover grass etc hay and straw Consider any other use contrary to the intended use The manufacturer is not responsible for any damage that re sults from...

Page 9: ...tine arm as sembly or brooms fastened to these is not allowed There is a risk that for example stones are thrown out from the working area of the implement with danger of personal in jury or damage t...

Page 10: ...safe situations you must observe the following Ensure that each piece of non KONGSKILDE equipment fitted to the machine bears the CE mark The maximum power of emission equipment radio telephones etc m...

Page 11: ...vels Greasing Replacing consumable items such as light bulbs Periodic service conversions and repairs Periodic service consists of activities that are necessary to maintain the expected life of the KO...

Page 12: ...1 GENERAL INFORMATION must demonstrate the ability to operate and service the KONGSKILDE machine in a correct and safe manner 1 8...

Page 13: ...pecifications are on the PIN plate Provide your KONGSKILDE dealer with the model and the PIN when you order parts ZEIL18HT00546EA 1 1 Company name 7 Year of construction 2 Brand identification logo 8...

Page 14: ...ollowing figure indicates the PIN plate local ization on Z665H The PIN plate 1 is placed on the right hand side of the implement The PIN is also engraved on the chassis at A under the frame of the imp...

Page 15: ...1 GENERAL INFORMATION Operator s manual storage on the machine Keep this operator s manual protected and accessible on the tractor whenever you transport or operate the imple ment 1 11...

Page 16: ...a general repre sentation of the implement The illustration indicates the sides front and rear orientations of the implement as re ferred to throughout the operator s manual relevant to the direction...

Page 17: ...that if not avoided could result in death or serious injury CAUTION indicates a hazardous situation that if not avoided could result in minor or moderate injury FAILURE TO FOLLOW DANGER WARNING AND CA...

Page 18: ...sary danger The implement must be operated only by responsible persons who have been adequately trained and autho rized to use the implement Never leave the implement to others before you have made su...

Page 19: ...better illustrate a par ticular feature or adjustment Replace all shields before operating the machine Failure to comply could result in death or serious injury W0012A NOTE Some of the illustrations i...

Page 20: ...ations Your machine may be equipped with special guarding or other devices in compliance with local legislation Some of these require active action by the operator Therefore check local legislation on...

Page 21: ...ace loose or damaged parts 3 Do not store oily rags or other flammable material on the implement 4 Do not weld or flame cut any items that contain flammable material Clean items thoroughly with non fl...

Page 22: ...tera used in this machine This information indicates the associated risks and will help you service the machine safely Follow the infor mation in the MSDS on manufacturer containers as well as the inf...

Page 23: ...implement Before you install the PTO drive shaft check that the Rev olutions Per Minute RPM and direction of the PTO on the tractor match those of the PTO on the implement Repair immediately a damage...

Page 24: ...stricted to certain road types Transport may be restricted to daytime or outside peak traffic hours However plan your route to avoid heavy traffic and peak traffic hours Passengers Do not allow passen...

Page 25: ...en you drive down hills Do not coast Watch for obstructions particularly if over width Observe any load ratings applicable on bridges After you finish the transport before you leave the tractor always...

Page 26: ...the implement is strictly forbidden Never attempt to remove residues from the implement while the implement runs Such an imprudence could cost life or limb Always disengage the Power Take Off PTO shaf...

Page 27: ...sure to secure the tractor by means of the hand brake and or stop blocks if you need to stand between the tractor and the implement When due to exceptional circumstances you would decide to keep the...

Page 28: ...other mechanical securing device secure the link arms of the tractor so that the implement cannot move to a lower position unintentionally Relieve the pressure stop the engine and remove the ignition...

Page 29: ...l Protective Equipment PPE such as pro tective clothing eye protection hearing protection dust mask hard hat heavy gloves work boots and or any other PPE that provides for the safety and protection of...

Page 30: ...the hydraulics of the tractor is activated it may lead to uncon trolled movements which may cause damage Make sure that no persons are near the implement when you start the implement as there might b...

Page 31: ...O 5131 The noise level of 70 dB was measured in the cabin of the tractor where the head of the operator is usually situated Use hearing protectors if the noise from the implement is annoying or if you...

Page 32: ...ce can create vibrations that damage the implement NOTE You must check that the all part are in the correct position before start the implement NOTE If the vibrations or the noise of the implement in...

Page 33: ...xample of references to stability of the combination tractor implement List of signs Te kg The tractor own weight Tf kg Front axle load with empty tractor Tr kg Rear axle load with empty tractor Ir kg...

Page 34: ...s with all local legislation and available resources Do not allow coolant mixtures to get into the soil Col lect and dispose of coolant mixtures properly Do not open the air conditioning system yourse...

Page 35: ...e or remove the safety signs Replace all safety signs that are damaged missing painted over or illegible If a safety sign is on a part that you or your dealer replaces make sure that you or your deale...

Page 36: ...2 SAFETY INFORMATION ZEIL18HT00912FA 1 811650220 2 Part number 1650220 2 20...

Page 37: ...ement Part of part number 1650220 1650220 01 3 Safety sign 2 WARNING Avoid injury Always do the following before lubricating maintaining or servicing the ma chine 1 Disengage all drives 2 Engage parki...

Page 38: ...l effect To avoid the hazards wait until all moving elements have completely stopped before you touch the moving elements Part of part number 1650220 81PR80 0859_1 5 Safety sign 4 During the work in t...

Page 39: ...others to serious danger of get ting hit by metal parts with high speed or oil under high pressure Part number 81PR80 0832 81PR80 0832 8 Safety sign 7 Warning Folding Part number 81PR80 0536 81PR80 05...

Page 40: ...2 SAFETY INFORMATION 2 24...

Page 41: ...AND INSTRUMENTS _3_ Information Operating principles For all information related to the description and the lo cation of the controls to use your implement see chap ter Controls and Instruments in the...

Page 42: ...3 CONTROLS AND INSTRUMENTS 3 2...

Page 43: ...d The outer guard elements bundled The Power Take Off PTO shaft and outer support wheels loose The hardware in a plastic bag The tedder is completely assembled except the frame with warning panels and...

Page 44: ...ect the implement to the three point headstock of the tractor 7 Connect the hydraulic hoses of the implement to the tractor hydraulic system 8 Connect one end of the rope to the Hydrostop sys tem 9 Li...

Page 45: ...bolt and the locknuts for each arm Torque the bolt 1 to 85 N m 752 lb in NOTE Record the sense of rotation A of the rotors After the installation of the rotor arms check that the arms of the inner an...

Page 46: ...rt between the implement and a moving tractor Stop the tractor engine and set the parking brake be fore you attach cables and hoses Failure to comply could result in death or se rious injury W1544A WA...

Page 47: ...the bottom pins of the headstock category II outside and category I inside 2 Secure with the safety pin 3 Connect the upper hitch point to the headstock so the frame is nearly vertical Power Take Off...

Page 48: ...instructions When you fit the hydraulic hoses to the tractor hydraulic sockets always ensure that the hydraulic system at the tractor as well as at the implement side is without pres sure To avoid wro...

Page 49: ...op Safe extension links in the normal position There must be a minimum of 40 mm 1 6 in of free PTO shaft length a to prevent the shaft from bottoming out NHIL12HT00307AA 1 Determining the required sha...

Page 50: ...e shaft ends parallel to each other and mark the minimum distance of 40 mm 1 6 in Only cut enough PTO shaft off to achieve this minimum free shaft length This will maintain the maximum amount of PTO s...

Page 51: ...ition of the material for example the drier the material the lower the number of revolutions The working speed and the number of RPM during the raking depends on the type and amount of crop the dry ma...

Page 52: ...t hand side To clear the field boundaries change the position of the running wheels To clear the right hand side move the lever to the right hand side position To clear the left hand side move the lev...

Page 53: ...tion 4 Disconnect the Power Take Off PTO shaft from the tractor Support the PTO with the chain 5 Place wheel chocks as follows On a flat surface one in front of and one behind a wheel On a slope one c...

Page 54: ...4 OPERATING INSTRUCTIONS 4 12...

Page 55: ...blic roads with a lifted im plement lock the lifting control lever to avoid unintentional lowering Two independent transport safety equipment are available to secure the implement A mechanical safety...

Page 56: ...5 TRANSPORT OPERATIONS 4 Check that the safety hooks 4 locks correctly the latch 5 ZEIL18HT00971AA 3 5 The implement is ready for transport ZEIL17HT00125AA 4 5 2...

Page 57: ...tor assembly A left hand side rotor assembly A right hand side rotor assembly Each rotor is composed of six arms equipped with double spring tines which cleanly take up the crop and leave a scatter pa...

Page 58: ...he forage crop To change the tine angle release the securing bolts and turn the tine supports 1 for 180 on the tine arms ZEIL17HT00129AA 1 Stabilizers adjustment Two stabilizers 1 stabilize the positi...

Page 59: ...clear the left hand side field edge engage the lever in the left hand side catch B and to clear the right hand side field edge engage the lever in the right hand side catch C To change over from one p...

Page 60: ...the implement to adjust the spread ing angle ZEIL18HT00739AA 3 Different spreading angle are available depending on the working conditions Standard spreading angle factory adjustment Set of holes J ZE...

Page 61: ...position Working position To set the implement in working position proceed as follows 1 Raise the implement 2 Move the lever 1 to the front NOTE In this position the latch 2 is free from the locking...

Page 62: ...is a speed reducer optional To install the windrowing gear proceed as follows 1 Install the retaining ring 1 2 Install the gear 2 with an angle X equal to 60 on the shaft 3 3 Install the retaining rin...

Page 63: ...skin and cause infection or other injury To prevent personal injury Relieve all pressure before discon necting fluid lines or performing work on the hydraulic system Before applying pressure make sur...

Page 64: ...ath Only use original spare parts and equipment There is no warranty on non original components The manufacturer is not responsible for any damage resulting from such use NOTICE To replace any tools w...

Page 65: ...nt always wipe any dirt from the grease fittings All points except those with special notations should be lubricated until the grease is forced out around the bear ings and then the excess grease shou...

Page 66: ...2 lb ft 31 5 N m 23 2 lb ft M10 48 7 N m 35 9 lb ft 26 8 N m 19 8 lb ft 43 8 N m 32 3 lb ft 69 5 N m 51 3 lb ft 38 2 N m 28 2 lb ft 62 5 N m 46 1 lb ft M12 85 N m 62 7 lb ft 46 7 N m 34 4 lb ft 76 5 N...

Page 67: ...98 lb ft M14 213 N m 157 lb ft M16 331 N m 244 lb ft M18 455 N m 336 lb ft M20 645 N m 476 lb ft M22 881 N m 650 lb ft M24 1118 N m 824 lb ft M27 1635 N m 1206 lb ft M30 2222 N m 1639 lb ft M36 3880...

Page 68: ...nclude manufacturer identification if applied Example property marks 240 apart shown at the eight o clock position indicate a Class 8 property and marks 300 apart at the ten o clock position indicate...

Page 69: ...Capacity KONGSKILDE brand name KONGSKI LDE specifi cation Lubricant grade International specification Grease fittings NLGI 2 M1C 137 A Power Take Off PTO shaft NLGI 2 M1C 137 A Universal joints NLGI 2...

Page 70: ...nd bolts x 7 9 After the first 10 hours of operation Hydraulic screw joints x 7 9 Every day Power Take Off PTO shaft x 7 10 Universal joints x 7 11 Daily grease fittings x 7 12 Every week Weekly greas...

Page 71: ...s of operation Nuts and bolts Torque again all the bolts and the nuts after the first 5 h of work After the first 10 hours of operation Hydraulic screw joints Torque again all the hydraulic screw join...

Page 72: ...7 MAINTENANCE Every day Power Take Off PTO shaft ZEIL18HT00745EA 1 Lubricate the PTO shaft 1 Use the grease NLGI 2 7 10...

Page 73: ...haft the wide angle joint requires daily lubrication of the centering disc be tween the universal joints NOTE The picture shows PTO shaft with normal joint and wide angle joint ZEIL18HT00745EA 1 Lubri...

Page 74: ...gs Left hand side 1 Center rotor shaft on both sides ZEIL18HT00973AA 1 2 Center rotor hinge on both sides ZEIL18HT00973AA 2 3 Inner rotor shaft on both sides ZEIL18HT00973AA 3 4 Inner rotor hinge on b...

Page 75: ...7 MAINTENANCE 5 Outer rotor on both sides ZEIL18AI00169AA 5 7 13...

Page 76: ...MAINTENANCE Every week Weekly grease fittings Outer rotors 1 Wheel both sides ZEIL18HT00972AA 1 Inner rotors 2 Wheel both sides ZEIL18HT00972AA 2 Center rotors 3 Wheel both sides ZEIL18HT00972AA 3 7 1...

Page 77: ...7 MAINTENANCE Headstock 4 Pin ZEIL18AI00154AA 4 7 15...

Page 78: ...NANCE Every 50 hours Nuts and bolts Check all the bolts and the nuts every 50 h of work Torque again if necessary See Page 7 4 NOTE It is particularly important to check the fixing bolts of the implem...

Page 79: ...7 MAINTENANCE Every year Hydraulic hoses Check all hoses every year and replace if necessary Nuts and bolts Torque again all the bolts and the nuts every year 7 17...

Page 80: ...raulic system Before applying pressure make sure all connections are tight and all components are in good condition Never use your hand to check for suspected leaks under pressure Use a piece of cardb...

Page 81: ...e washing Avoid to direct water jets on electric equipment bearings seals gearboxes etcetera NOTE Grease all grease fittings carefully after you clean the implement to press possible water outside bea...

Page 82: ...ry parts you will need before the next season and order the spare parts 5 Disconnect the Power Take Off PTO shafts lubricate the profile tubes and keep them in a dry place 6 Spray the implement with a...

Page 83: ...ext season When you order spare parts always make sure to give your KONGSKILDE dealer the model number and the Product Identification Number PIN of your implement See Product identification in Chapter...

Page 84: ...7 MAINTENANCE 7 22...

Page 85: ...nsport position Set the implement in working position See Page 6 5 The tine breaks too easy the installation position of the tine is wrong Turn the tine See Page 6 2 There is too much soil in the crop...

Page 86: ...8 TROUBLESHOOTING 8 2...

Page 87: ...ricant grade International specification Grease fittings NLGI 2 M1C 137 A Power Take Off PTO shaft NLGI 2 M1C 137 A Universal joints NLGI 2 M1C 137 A Headstock NLGI 2 M1C 137 A Tire pressure Model Tir...

Page 88: ...9 SPECIFICATIONS 9 2...

Page 89: ...ime Use this function in areas were heavy dew or rain occurs dur ing temperature drops at night To change the ratio move the primary Power Take Off PTO from one shaft to another on the gearbox NOTICE...

Page 90: ...tire ZEIL18HT00564AA 1 Spare wheel kit with holder The kit includes a spare wheel 1 size 16x6 5 8 and a holder to mount the spare wheel on the frame The spare wheel 1 allows the operator to replace a...

Page 91: ...the linkage equipment 1 kit will lower the linkage point and give a better angling of the bearing arms in relation to the implement ZEIL18HT00393AA 1 Traffic light kit Standard traffic light kit and...

Page 92: ...10 ACCESSORIES 10 4...

Page 93: ...jolla on my s oikeus laatia tekninen tiedosto representados por Antoon Vermeulen Leon Claeysstraat 3A B8210 Zedelgem B lgica quien adem s est autorizado para recopilar el documento t cnico kt rej prz...

Page 94: ...ktiivin 2014 30 EU es conforme a la Directiva de Maquinaria 2006 42 CE y si aplica es conforme tambi n a la Directiva EMC 2014 30 EU pozostaje w zgodzie z warunkami Dyrektywy Maszynowej 2006 42 WE i j...

Page 95: ...em que tiver igualmente aplica o com as exig ncias das Directivas referentes a compatibilidade electromagn tica EMC 2014 30 UE tikkonforma mad dispo izzjonijiet tad Direttiva dwar il Makkinarju 2006 4...

Page 96: ...11 FORMS AND DECLARATIONS 11 4...

Page 97: ...service 7 20 F Fire or explosion prevention 2 5 Fluids and lubricants 7 7 9 1 Front gauge wheel 10 2 G General information 10 1 General recommendations 2 2 Grease fittings and intervals 7 3 H Hazardou...

Page 98: ...1 9 Prohibited usage 1 5 S Safety requirements for fluid power systems and components hydraulic systems 2 14 Safety rules and signal word definitions 2 1 Safety signs 2 19 Spare wheel kit with holder...

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Page 100: ...roperty of those respective companies CNH Industrial Belgium N V reserves the right to make improvements in design and changes in specifications at any time without notice and without incurring any ob...