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User Manual

Power on the cooling unit. Set the pump to the highest speed setting until 
most of the air in the cooling loop has been pushed into the reservoir. Once 
this occurs, the liquid noise will drop. This process can take several minutes, 

depending on the filling technique and what’s connected to the system.

During this process, components may need to be tilted gently to 
assist with air evacuation. The reservoir level will decrease dur-
ing this procedure. Remove the fill port cap and add more liquid 
as needed.

Maximum and minimum fill markings are provided on the back side 
of the unit to help maintain the coolant level.

Cut tubing into two segments. You 
will need to connect each to the rear 
nozzles.

Each hose connection will use a threaded compression 
ring or hose clamp to keep it secure. Be sure to thread 
the compression ring or hose clamp onto the hose 
before attaching it.

Squeeze the tube while pushing it firmly over 
the fitting. Tubing should completely cover the 
fitting or barb.

Tighten the connection by sliding the 
compression nut down over the fitting and 
screwing securely. For hose barbs, use pliers 
to move it into the proper position before 
releasing.

Slowly fill the system with coolant.

 To maintain 

the product warranty, use only Koolance 
approved coolant. 

Many alternative liquids 

and additives can cause permanent damage 
to the cooling unit (through chemical reaction, 
corrosion, biological growth, thermal expan-
sion, viscosity, etc.).

Once all devices (cold plates, fittings, 
etc.) have been connected with tub-

ing, the system can be filled with coolant.

The fill port is located on top of the system over the 
reservoir. Remove the large slot-headed screw with 
a screwdriver or large coin.

Coolant Filling and Powering-On

WARNING

:

 Most coolants are electrically conductive. Use caution 

when filling the system, and keep all liquids away from electronics and 
power cables. Keep the primary AC power cable unplugged whenever 
filling or draining coolant.

!

Replace the fill port on the reservoir.

 Do not overtighten the fill 

port.

EXC-450 requires a 24VDC, 
230W power supply (not 
included).

Connect wires to the positive “+” 
and negative “-” terminals, as 
labeled on the back of the unit.

CAUTION:

 The chiller is specific to one input voltage and polarity 

direction. Supply only the proper input voltage and polarity, as labeled 
near the power terminals. Supplying the improper voltage or polarity 
can damage the unit and is not covered by the product warranty.

!

Summary of Contents for EXC-450

Page 1: ...Superior Liquid Cooling Systems English v1 0 www koolance com ISO 9001 Printed in Korea EXC 450 User s Manual EXC 450 User s Manual ...

Page 2: ...ation control life support or weapon launching control If these products are used in such hazardous environments Koolance Incorporated does not warrant them TRADEMARKS The Koolance name and logo are trademarks or registered trademarks of Koolance Inc Other company and product names used in this publication are for identification purposes only and may be trademarks or registered trademarks of their...

Page 3: ...vered by the product warranty CAUTION Always keep the chiller upright during operation Additionally THE UNIT MUST BE KEPT UPRIGHT FOR AT LEAST 24 HOURS BEFORE POWERING ON This is to allow enough oil to reach the compressor Powering on the unit too early can permanently damage the compressor and is not covered by the product warranty CAUTION This cooling system can chill liquid below the ambient ai...

Page 4: ...covered by the product warranty Positioning the System The chiller must be run upright at all times Upon arrival of this product via transport or courier shipping it must be kept upright FOR AT LEAST 24 HOURS BEFORE BEING POWERED ON to allow enough oil to reach the compressor OK NO NO External Fittings Install G 1 4 BSPP threaded fittings you have purchased into the Inlet and Outlet ports It s rec...

Page 5: ... to move it into the proper position before releasing Slowly fill the system with coolant To maintain the product warranty use only Koolance approved coolant Many alternative liquids and additives can cause permanent damage to the cooling unit through chemical reaction corrosion biological growth thermal expan sion viscosity etc Once all devices cold plates fittings etc have been connected with tu...

Page 6: ...a T between liquid ambient Range 50 to 50 C EXT AMB Delta T between rear sensor ambient Range 50 to 50 C The sensor currently displayed in this menu is what the chiller will follow Only one can be active Press to adjust the target temperature value using and Below are some examples LIQ TEMP 28C Maintain coolant coming from the chiller at 28 C EXT TEMP 50C Maintain the external sensor at 50 C if at...

Page 7: ...erature must be at least 1 C 1 2 F higher than the alarm temperature If an alarm temperature can not be increased first increase the relay temperature Likewise if a relay temperature can not be decreased first decrease the alarm temperature ALARM SET PUMP SET The pump speed can be manually set from 1 lowest to 10 highest PUMP 1 10 7LV Pump Speed Level The pump speed level will flash Press or to ad...

Page 8: ...the pump speed to 10 see PUMP SET to help push out the air If possible while the pump is running gently tilt your cold plates or other components connected to the chiller in various directions to assist with bleeding air from the cooling loop If it becomes necessary to tilt the chiller to assist with priming close the fill port and power off the unit before doing so 3 The temperature alarm sounds ...

Page 9: ...mage resulting from warranty service performed by a non authorized repair service No responsibility is assumed for any special incidental or consequential damages due to a defective Koolance product In order to obtain warranty service contact our RMA department for information The product must be shipped postage prepaid to an authorized Koolance service location It is suggested that for your prote...

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