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User Manual

Table of Contents

System Diagram ............................................................................................. 4

Positioning the System ................................................................................... 5

External Fittings .............................................................................................. 5

Coolant Filling and Powering-On .................................................................... 7

Display Panel .................................................................................................. 8

Temp Set ......................................................................................................... 9

Alarm Set ...................................................................................................... 10

Relay Set ...................................................................................................... 10

Pump Set ...................................................................................................... 11

Display Set .................................................................................................... 11

Troubleshooting ............................................................................................ 13

Limited Warranty ........................................................................................... 14

WARNING: 

 The Koolance liquid coolant contains chemicals which may 

be harmful or fatal if swallowed. KEEP THIS AND ALL DANGEROUS 
CHEMICALS OUT OF THE REACH OF CHILDREN. Please refer to 
the coolant MSDS available on our website: www.koolance.com

KOOLANCE CONTACT INFORMATION

Koolance Incorporated (USA)

Address: 

2840 W. Valley Hwy. N., Auburn, WA, USA 98001

Telephone: +01-253-249-7669
Fax:  

+01-253-249-7453

Sales Email: 

sales@koolance.com

Tech Email: 

tech@koolance.com

Web:  

www.koolance.com

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CAUTION:

 The EXC-800 chiller is specific to one input voltage (either 

110VAC or 220VAC) and will not auto-switch between these voltages. 
Supply only the proper input voltage, as labeled above the AC plug on 
the rear of the unit. Supplying the improper voltage can damage the 
unit and is not covered by the product warranty.

!

CAUTION:

 Always keep the EXC-800 chiller upright during operation. 

Additionally, THE UNIT MUST BE KEPT UPRIGHT FOR AT LEAST 
24 HOURS BEFORE POWERING ON. This is to allow enough oil to 
reach the compressor. Powering-on the unit too early can permanently 
damage the compressor and is not covered by the product warranty.

!

CAUTION:

 

 This cooling system can chill liquid below the ambient air 

temperature, which may cause condensation to form on tubing and cold 
plates. It is highly recommended to keep the temperature at or above 
the ambient temperature. (See “TEMP SET” for details.)

!

CAUTION:

 Do not use a temperature set-point that is below the 

coolant’s freezing point. This may damage the cooling unit and is not 
covered by the product warranty. It is recommended to always keep 
the temperature set-point at or above ambient temperature.

!

Product Specifications

- Weight: 26kg (approx.)
- Dimensions: 270 x 360 x 245mm (approx.)
- Operating Temperature Range: Ambient 0-40°C, Water 0-40°C
- Cooling Capacity: 800W (2730 BTU/hr) @ 25°C liquid/ambient
- Refrigerant: R-134a
- Pump: Koolance P/N PMP-500
- Power Input: (Depends on model), either 110VAC or 220VAC
- Power Consumption: 450W @ 25°C, 650W @ 35°C (approx.)

Summary of Contents for EXC-800

Page 1: ...Superior Liquid Cooling Systems English v1 0 www koolance com ISO 9001 Printed in Korea EXC 800 User s Manual EXC 800 User s Manual...

Page 2: ...lear power core control airplane control air traffic control mass transport operation control life support or weapon launching control If these products are used in such hazardous environments Koolanc...

Page 3: ...and is not covered by the product warranty CAUTION Always keep the EXC 800 chiller upright during operation Additionally THE UNIT MUST BE KEPT UPRIGHT FOR AT LEAST 24 HOURS BEFORE POWERING ON This is...

Page 4: ...can permanently damage the compressor and is not covered by the product warranty Positioning the System The chiller must be run upright at all times Upon arrival of this product via transport or cour...

Page 5: ...n filling the system and keep all liquids away from electronics and power cables Keep the primaryAC power cable unplugged whenever filling or draining coolant Power on the cooling unit Set the pump to...

Page 6: ...T between liquid ambient Range 50 to 50 C EXT AMB Delta T between rear sensor ambient Range 50 to 50 C The sensor currently displayed in this menu is what the chiller will follow Only one can be acti...

Page 7: ...rature must be at least 1 C 1 2 F higher than the alarm temperature If an alarm temperature can not be increased first increase the relay temperature Likewise if a relay temperature can not be decreas...

Page 8: ...the pump speed to 10 see PUMP SET to help push out the air If possible while the pump is running gently tilt your cold plates or other components connected to the chiller in various directions to assi...

Page 9: ...age resulting from warranty service performed by a non authorized repair service No responsibility is assumed for any special incidental or consequential damages due to a defective Koolance product In...

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