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User Manual

Cut tubing into two segments. You 
will need to connect each to the rear 
nozzles.

Each hose connection will use a threaded compression 
ring or hose clamp to keep it secure. Be sure to thread 
the compression ring or hose clamp onto the hose 
before attaching it.

Squeeze the tube while pushing it firmly over 
the fitting. Tubing should completely cover the 
fitting or barb.

Tighten the connection by sliding the 
compression nut down over the fitting and 
screwing securely. For hose barbs, use pliers 
to move it into the proper position before 
releasing.

Slowly fill the system with coolant.

 To maintain 

the product warranty, use only Koolance 
approved coolant. 

Many alternative liquids 

and additives can cause permanent damage 
to the cooling unit (through chemical reaction, 
corrosion, biological growth, thermal expan-
sion, viscosity, etc.).

Once all devices (cold plates, fittings, 
etc.) have been connected with tub-

ing, the system can be filled with coolant.

The fill port is located on top of the system over the 
reservoir. Remove the large slot-headed screw with 
a screwdriver or large coin.

Coolant Filling and Powering-On

WARNING

:

 Most coolants are electrically conductive. Use caution 

when filling the system, and keep all liquids away from electronics and 
power cables. Keep the primary AC power cable unplugged whenever 
filling or draining coolant.

!

Power on the cooling unit. Set the pump to the highest speed setting until 
most of the air in the cooling loop has been pushed into the reservoir. Once 
this occurs, the liquid noise will drop. This process can take several minutes, 

depending on the filling technique and what’s connected to the system.

During this process, components may need to be tilted gently 
to assist with air evacuation. The reservoir level will decrease 
during this procedure. Remove the fill port cap and add more 
liquid as needed.

Maximum and minimum fill markings are provided on the back 
side of the unit to help maintain the coolant level.

Replace the fill port on the reservoir.

 Do not overtighten the fill 

port.

Insert the main power cable 
into the cooling unit and 
connect the other end to an 
appropriate AC wall outlet. 

Be sure the supply voltage 
matches what’s labeled on 
the unit. 

The product will 

not accept both 110VAC and 
220VAC

CAUTION:

 The EXC-800 chiller is specific to one input voltage (either 

110VAC or 220VAC) and will not auto-switch between these voltages. 
Supply only the proper input voltage, as labeled above the AC plug on 
the rear of the unit. Supplying the improper voltage can damage the 
unit and is not covered by the product warranty.

!

Summary of Contents for EXC-800

Page 1: ...Superior Liquid Cooling Systems English v1 0 www koolance com ISO 9001 Printed in Korea EXC 800 User s Manual EXC 800 User s Manual...

Page 2: ...lear power core control airplane control air traffic control mass transport operation control life support or weapon launching control If these products are used in such hazardous environments Koolanc...

Page 3: ...and is not covered by the product warranty CAUTION Always keep the EXC 800 chiller upright during operation Additionally THE UNIT MUST BE KEPT UPRIGHT FOR AT LEAST 24 HOURS BEFORE POWERING ON This is...

Page 4: ...can permanently damage the compressor and is not covered by the product warranty Positioning the System The chiller must be run upright at all times Upon arrival of this product via transport or cour...

Page 5: ...n filling the system and keep all liquids away from electronics and power cables Keep the primaryAC power cable unplugged whenever filling or draining coolant Power on the cooling unit Set the pump to...

Page 6: ...T between liquid ambient Range 50 to 50 C EXT AMB Delta T between rear sensor ambient Range 50 to 50 C The sensor currently displayed in this menu is what the chiller will follow Only one can be acti...

Page 7: ...rature must be at least 1 C 1 2 F higher than the alarm temperature If an alarm temperature can not be increased first increase the relay temperature Likewise if a relay temperature can not be decreas...

Page 8: ...the pump speed to 10 see PUMP SET to help push out the air If possible while the pump is running gently tilt your cold plates or other components connected to the chiller in various directions to assi...

Page 9: ...age resulting from warranty service performed by a non authorized repair service No responsibility is assumed for any special incidental or consequential damages due to a defective Koolance product In...

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