kozy heat 932, Installation And Operating Manual

Page 1: ...ot touch any electrical switch do not use any phone in your building Immediately call gas supplier from a neighbors phone Follow the gas supplier instructions If you cannot reach your gas supplier call the fire department Installation and service must be performed by a qualified installer service agency or the gas supplier WARNING If the information in these instructions are not followed exactly a...

Page 2: ... and we are proud to offer a network of dealers throughout the country to help make your experience everything you imagine We pride ourselves in being dedicated to not only function and reliability but customer safety as well We offer our continual support and guidance to help you achieve the maximum benefit and enjoyment from your Kozy Heat gas fireplace Jim Hussong Dudley Hussong President Board...

Page 3: ...LOSURE 8 VENTING REQUIREMENTS 9 12 TERMINATION VENT CAP LOCATION 11 FLEXIBLE VENT SYSTEM INSTALLATION 13 FAN INSTALLATION 14 15 GAS LINE REQUIREMENTS INSTALLATION 16 17 MILLIVOLT BOARD REMOVAL 17 MILLIVOLT BOARD INSTALLATION 18 LOG INSTALLATION 19 THERMOSTAT REMOTE CONTROL WALL SWITCH 20 COMPLETING FIREPLACE INSTALLATION 21 22 LIGHTING SHUTDOWN PROCEDURES 23 25 PRESSURE TESTING 26 MAINTENANCE REQU...

Page 4: ...ce Adequate accessibility clearances for servicing and proper operation must be maintained This appliance must not share or be connected to a chimney flue serving any other appliance Keep area around the appliance clear of combustible materials gasoline and other flammable vapor and liquids The flow of combustion and ventilation air must not be obstructed Due to high temperatures the appliance sho...

Page 5: ...feet above grade directly in line with the exhaust vent terminal for the horizontally vented gas fueled heating appliance or equipment The sign shall read in print no less the one half inch 1 2 in size GAS VENT DIRECTLY BELOW KEEP CLEAR OF ALL OBSTRUCTIONS INSPECTION The state or local gas inspector of the side wall horizontally vented gas fueled equipment shall not approve the installation unless...

Page 6: ...fle upon inspection and secure with nuts DO NOT OVER TIGHTEN THE NUTS IMPORTANT NON COMBUSTIBLE FACING MATERIAL MAY BE APPLIED OVER THE FACE TO PREVENT THE FACING MATERIAL FROM CRACKING AND FALLING OFF DUE TO EXPANSION OF THE FACE WHEN HEATED DO NOT ATTACH FACING MATERIAL DIRECTLY TO THE FACE OF THE UNIT CLEARANCES Minimum clearance to combustibles From unit sides back 0 From unit top stand off 0 ...

Page 7: ...nt termination cap will be lo cated Refer to page 11 All clearances to combustible requirements must be maintained Follow the clearance requirements on page 5 3 If the optional heat ducts are used their location must be considered in relation to the fireplace The heat ducts may be vented into the same room as the fireplace or may be vented to other rooms A maximum run of 20 ft for each duct is rec...

Page 8: ...INSTALLATION OPTIONS Figure 3 Page 7 ...

Page 9: ...ending the full width and depth of the unit The minimum for the support platform under the unit is 18 1 4 deep by 32 wide If masonry is to be used optional prepare the necessary foundation for the masonry load When masonry construction is being used a lintel must be used over the top of the unit to support the added weight NOTE A non combustible hearth extension is not required If a hearth extensi...

Page 10: ...less 718 Flexible TERMINATION KIT for terminations greater than 4 but less than 8 746 Flexible EXTENSION KIT used to extend the 745 or 718 The extension kit is expands to 6 Rigid Pipe 4 x6 vertical applications only 923 C adapter Kozy Heat part is required to adapt the flue collar to the following systems Vertical Rise HORITZONTAL VERTICAL VENTING CHART Horizontal Run Page 9 Simpson Dura Vent Selk...

Page 11: ...educe the size to the small restrictor simply bend the section without the tabs off at the perforation and discard Figure 6B To install the restrictor refer to Figures 7A 7B and bend the tabs up far enough approximately 80 degrees so that when positioned into the exhaust pipe will create tension to hold itself in place Do not over bend the tabs Slide the restrictor into the exhaust pipe with the t...

Page 12: ...m the centerline of the regulator I Gas Service regulator vent outlet 3 ft radius J Non mechanical air supply inlet to building or the combustion air inlet to any other appliance 12 K Mechanical air supply inlet 3 ft above if within 10 ft horizontally Massachusetts installations 10 ft L Above paved side walk or paved driveway located on public property 7 ft LOCATION CLEARANCES This gas appliance m...

Page 13: ...tly off the top of the unit with a 90o elbow would be allowed to run 6 with 1 4 rise per ft If an additional elbow is used within this vent run the maximum horizontal run allowed would be 1 with 1 4 rise per ft 6 ft 5 ft for additional elbow 1 ft VERTICAL VENTING REQUIREMENTS NOTE MINIMUM VERTICAL RISE FROM TOP OF UNIT 18 IN to top of 7 pipe MAXIMUM VERTICAL RISE FROM TOP OF UNIT 32 FT ELBOWS 45o ...

Page 14: ...ed onto the top and bottom of the 9 square hole on the exterior of the house The termination plates then fit in between these brackets and using the screws provided screw the brackets to the termination kit box A Attach the vinyl siding protector 7a OPTIONAL Place insulation between the 7 pipe and the wall studs 7b The flexible termination kit includes an interior firestop assembly G shown on Figu...

Page 15: ... NOTE To wall mount the speed control you will need to purchase a speed control assembly mounting plate an electrical box to mount the speed control and a cover switch plate with screws IMPORTANT Code approved line voltage wiring 14 gauge or better must be used when wiring this assembly Refer to your local electrical codes for specific requirements in your area WARNING This appliance is equipped w...

Page 16: ... provided 9 Replace the electrical access panel and secure with the 2 screws removed 10 Place the temperature control switch with magnet on the bottom of the firebox 11 Plug the fan cord F into the receptacle in the electrical box 12 Turn on off speed control counter clockwise until it clicks This is the OFF position 13 Turn the speed control ON by turning the knob clockwise past the click this is...

Page 17: ...e of the unit cavity See the WARNING label affixed to the flexible tubing for additional installation instructions and warnings NATURAL GAS The minimum inlet gas supply pressure 7 0 inches W C recommended The maximum inlet gas supply pressure 10 5 inches W C Manifold pressure 3 5 inches W C Manifold pressure lo setting 1 7 inches W C Orifice size 38 Input 26 000 BTU s Efficiency 71 2 AFUE 67 LP GA...

Page 18: ...qual to or less than psi Pressure check taps for both the manifold outgoing inlet incoming pressures are located in front of the gas valve The left pressure tap is the manifold pressure and the right pressure tap is the incoming pres sure Follow instructions on page 23 for checking these pressures F SECURE THE MILLIVOLT BOARD See Figures 12A 12D NOTE The fireplace is equipped with the millivolt bo...

Page 19: ...ce make sure that all of the wires attached under the board are clear and unobstructed PILOT SHIELD 2 Attach the 1 4 nuts included with the board assembly and tighten 3 Replace the burner cover assembly properly seating the burner tube over the orifice The burner cover should be inside the flanges on the board Adjust burner venturi setting Follow instructions included in the fireplace components p...

Page 20: ...NER COVER PLACING THE NOTCHED OUT SECTIONS IN THE LOG TO THE BRACKETS IN THE CENTER OF THE BURNER COVER 1 Place the BI log onto the center of the burner cover align ing the notches in the bottom of the log to the brackets in the burner cover Figure 13A 2 Place the AD AG HB AJ logs into position on the burner cover aligning the holes in the bottom of the logs to the corresponding pins in the burner...

Page 21: ...Attach the appropriate connector to each wall switch thermostat wire and connect to the top and bottom ter minals on the gas valve The ON OFF rocker switch on the millivolt board must be in the OFF position for proper operation of any of these components If the rocker switch is ON the fireplace burner will oper ate until it is turned OFF by the rocker switch A wall switch thermostat or remote cont...

Page 22: ...eat dump outlet located inside the fireplace at the top This will allow infinite control over the amount of heat emitted into the living area without affecting the flame height INSTALLER PLEASE INSTALL THIS FIREPLACE WITH THE ADJUSTABLE HEAT OUTLET DUMP IN ITS CLOSED POSITION See Figure 15 CAUTION If the fireplace has been in operation allow ample time for it to cool before adjusting the heat outl...

Page 23: ...Grill Install A Insert the upper grill rods into the holes in the upper grill opening and push up until the bottom of the rods clear the glass frame B Place the bottom of the rods into the lower holes and release The grill will set down into place Remove A Lift the upper grill up far enough to clear the bottom holes and pull bottom of grill out 7 Lower grill See Figure 16 Install A Remove the 1 4 ...

Page 24: ...your hand to push in or turn the gas control knob Never use tools If the knob will not push in or turn by hand don t try to repair it call a qualified service technician Forced or attempted repair may result in a fire or explosion and loss of warranty 4 Do not use this appliance if any part has been under water Imme diately call a qualified service technician to inspect the appliance and to replac...

Page 25: ...ush valve knob in and hold while repeatedly pressing the piezo igniter button until the pilot is lit while con tinuing to hold in the gas control knob D Hold gas control knob in for one 1 minute after pilot is lit Release the gas control knob If the pilot goes out repeat steps C D When the pilot is lit proceed to step E C CAUTION If knob does not pop up when released stop and immediately call your...

Page 26: ...lot off by pushing in and turning the gas control knob to the OFF position DO NOT FORCE NOTE This control valve has an interlock device If pilot has been turned off it cannot be relit until the thermocouple has cooled approximately 60 seconds ADJUSTING FLAME HEIGHT I The gas control valve has a HI LO flame adjustment knob designed to allow you to tailor the look and heat output of your fireplace A...

Page 27: ...sure to ensure that it stays near the maximum inlet pressure 6 Press rocker switch to OFF 7 Turn gas control knob to OFF 8 Disconnect hose and tighten screw clockwise Screw should be snug do not over tighten 9 Relight pilot and turn gas control knob to ON Reattach manometer to inlet pressure tap to verify that it is completely sealed Manometer should read no pressure NOTE If inlet pressure reading...

Page 28: ... the logs glass and upper grill IMPORTANT ANY SAFETY SCREEN OR GUARD REMOVED FOR SERVICING MUST BE REPLACED PRIOR TO OPERATING THE APPLIANCE CAUTION LABEL ALL WIRES PRIOR TO DISCON NECTION WHEN SERVICING CONTROLS WIRING ERRORS CAN CAUSE IMPROPER AND DANGER OUS OPERATION VERIFY PROPER OPERATION AFTER SERVICING CAUTION KEEP THE APPLIANCE AREA CLEAR OF COMBUSTIBLE MATERIALS SUCH AS GASOLINE AND OTHER...

Page 29: ...ROBLEM CAUSE SOLUTION No spark when piezo Wire on back of piezo button Put wire back into place is depressed is loose or off Wire from piezo to electrode is Reconnect wire loose at electrode Electrode moved out of position Realign electrode with 1 8 space between it the pilot Pilot won t light Gas shut off Turn Gas ON Gas line not purged Hold black knob in long enough to purge line Not holding bla...

Page 30: ...nching of wires to remove pinched wire Generator is not producing enough Replace generator millivolts to operate burner Wall switch remote control or thermostat not Connect properly or disconnect and use ON OFF connected properly or turned to wrong setting switch only See Figures 14A 14B Burner won t stay lit Wall switch thermostat wire too Disconnect wires from valve If burner stays lit thick or ...

Page 31: ...OCK S38 Natural Gas Conversion Kit 700 091 Flexible Pilot Tubing Valve to Pilot OCK S53 LP Gas Conversion Kit 700 064 Pilot Assembly Natural Gas 911 035 Burner plate 700 064 1 Pilot Assembly LP Gas 932 043 Pilot Shield 700 090 Piezo sparker w wire 700 092 Millivolt Generator 936 035 Burner tube GLASS GLASS GASKET LOG SETS REFRACTORY 700 08T 12 x 27 Glass with gasket 932 50a Log Set 900 006 Glass g...

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