kozy heat SLAYTON-60, Installation And Operation Manual

Page 1: ...erious injury death or property damage This appliance may be installed in an aftermarket permanently located manufactured home USA only or mobile home where not prohibited by local codes This appliance is only for use with the type of gas indicated on the rating plate This appliance is not convertible for use with other gases unless a certified kit is used INSTALLER Leave this manual with the appl...

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Page 3: ...er safety We offer our continual support and guidance to help you achieve the maximum benefit and enjoyment from your Kozy Heat gas fireplace Jim Hussong President Dudley Hussong Board Chairman Homeowner Reference Information We recommend you record the following information Model Name ____________________________________________ Serial Number ___________________________________________ Dealership...

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Page 5: ...on sold separately 23 6 2 Gas Line Installation 23 7 0 TERMINATION LOCATIONS 24 7 1 Vertical Vent Cap Termination 24 7 2 Minimum Termination Clearances 25 8 0 VENTING 26 8 1 Approved Vent Systems 26 8 2 Venting Requirements 26 8 3 Elbows 26 8 4 Restrictor Plate Assembly and Installation 26 8 5 Vertical Terminations 27 8 6 Combination Venting 28 8 7 800 1 Series Direct Vent Termination Kit s 30 8 8...

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Page 7: ...the above provisions shall comply with NFPA 720 and be ANSI UL 2034 listed and IAS certified 1 2 3 Signage A metal or plastic identification plate shall be permanently mounted to the exterior of the building at a minimum of eight 8 feet above grade directly in line with the exhaust vent terminal for the horizontally vented gas fueled heating appliance or equipment The sign shall read in print no l...

Page 8: ...17 500 Btu h 5 13 kW Manifold Pressure High 3 8 WC 0 95 kPa 11 WC 2 74 kPa Manifold Pressure Low 1 1 WC 0 27 kPa 2 9 WC 72 kPa Orifice Size DMS CENTER BURNER 33 SIDE BURNERS 51 CENTER BURNER 52 SIDE BURNERS 59 2 2 1 Altitude Adjustment This appliance may be installed at higher altitudes Please refer to National Fuel Gas Code ANSI Z223 1 NFPA 54 CSA B149 1 Natural Gas and Propane Installation Code ...

Page 9: ...05mm 121 16 306mm 1513 16 402mm 5 133mm 101 16 256mm 367 8 936mm 311 16 789mm 5 147mm 613 8 1560mm 66 1677mm 711 16 1805mm 81 8 206mm 1011 16 272mm 1715 16 456mm 911 16 246mm 5 140mm 5 133mm TOP FRONT LEFT SIDE RIGHT SIDE GAS LINE HOLE ELECTRICAL ACCESS GAS LINE HOLE Figure 2 1 SLA 60 Dimensions ...

Page 10: ...shall be used 2 4 1 Safety Barrier Installation 1 Center the screen front over the glass frame assembly allowing the screen front s mounting brackets to fit inside the air openings 2 Align the notched tabs located on the back with the slots in the fireplace Raise slightly and push back to desired position 3 Lower the screen front until the notched tabs are firmly in position verifying the depth ac...

Page 11: ...to the header Use only non combustible material in this area for the entire width of the fireplace DO NOT use wood sheetrock et cetera in this zone Top stand off brackets must be formed and attached prior to positioning fireplace into framed opening 1 Remove and save 4 screws securing stand off heat shields and stand off brackets on top of the fireplace 2 Form each top stand off bracket by bending...

Page 12: ...Appliance Clearances to Combustible Material From appliance top stand offs 0 in 0 mm From appliance left and right side stand offs 0 in 0 mm From appliance back stand offs 0 in 0 mm From appliance bottom stand offs 0 in 0 mm From appliance corners 4 in 102 mm From appliance front 36 in 914 mm Top of appliance to ceiling 31 3 16 in 792 mm Sides of finishing edge to adjacent sidewall 6 in 152 mm Man...

Page 13: ... fireplace facing materials If using a hearth adjust the rough opening size as necessary to maintain minimum clearance requirements This fireplace may be elevated off the floor as shown below provided it is properly supported by framing materials and maintains ceiling clearances If masonry is to be used optional prepare the necessary foundation for the masonry load When masonry construction is to ...

Page 14: ...ible material may be used 3 6 Recess Construction WARNING All clearances to venting must be maintained Mounting a television above a fireplace has become a common practice Television surface temperatures are affected by mantel depth ceiling heights and wall and mantel construction material Most television manufacturers specify in their instructions that a television should not be installed on near...

Page 15: ...th the required 1 in 25 mm clearance to combustibles must be installed for all horizontal vent runs that pass through interior or exterior walls These wall thimble products may be insulated using unfaced insulation products listed as noncombustible per ASTM E 136 1 Measure from floor level of the fireplace to the center of where the vent pipe will penetrate the wall Elbows listed with approved ven...

Page 16: ...metal screws 1 Register cover with screws 4 Sheet rock screws 1 Duct collar 3 Flange nuts 1 Fan assembly 1 Strapping cord 1 Fan housing cover plate 3 Wire nuts 1 Speed control mounting bracket 2 Fan wire connectors 1 Speed control 4 2 Specifications The appliance is manufactured with 2 heat duct knock outs One or both may be utilized The register mounting frame is designed to fit between 2 x 4 stu...

Page 17: ...o allow for sheetrock installation 5 Secure the mounting bracket to framing with the provided 4 sheetrock screws 6 Install the junction box on the wall at desired location The junction box is used to house the speed control assembly which controls fan speed and operation 4 5 Install and Wire Fan Assembly 1 Attach but do not tighten flange nuts to the mounting studs on the back of the register moun...

Page 18: ...e speed control through the mounting bracket Secure with the mounting nut 4 Secure mounting bracket to the junction box with the 2 screws provided 5 Center the register cover over the fan housing cover plate to install Secure register cover to stud wall with the provided mounting screws 6 Attach a cover plate not provided then install the control knob for the speed control 7 Complete the fireplace...

Page 19: ...fireplace 3 Secure the nailing flanges to the fireplace with screws provided through the slots in nailing flanges 4 Bend perforation on nailing flange until parallel with fireplace face Do not bend toward fireplace face 5 Position framing stud against the small stand off located on backside of nailing flange Secure with nails or screws When installed the nailing flanges provide the minimum 2 in 64...

Page 20: ...rial in this zone use a silicone sealant that has a 300 F 149 C continuous exposure rating It is acceptable to pre drill holes and to use self tapping screws to attach non combustible material to the top and sides of the fireplace face Do not use excessively long screws 62 1581mm 4 121mm 10 274mm 1715 16 456mm 81 8 206mm 717 8 1807mm 367 8 936mm 613 8 1560mm Figure 5 2 Finished Opening Clearances ...

Page 21: ...ING AND FINISHING 21 5 3 Mantel Requirements 17 483mm 14 362mm 40 1022mm 313 16 792mm 62 1581mm EACH SQUARE REPRESENTS 1 25mm OF MANTEL PROJECTION FINISHING EDGE FIREPLACE ENCLOSURE FLOOR 12 305mm 9 229mm ...

Page 22: ...ng the glass frame assembly There are 5 holes above and 5 holes below the fireplace opening and 3 holes on each side 3 Align the top and bottom trim panels with the pre drilled holes on the fireplace face Position the flange on the trim panel as pictured below Secure with screws included in components packet 4 Align the left and right trim panels with the pre drilled holes on the fireplace face Po...

Page 23: ...essures in excess of psi 3 5 kPa For test pressures equal to or less than psi 3 5 kPa the appliance must be isolated from the gas supply piping system by closing its individual manual shut off valve A listed and Commonwealth of Massachusetts approved in 13 mm tee handle manual shut off valve and flexible gas connector are to be connected to the in 13 mm control valve inlet If substituting for thes...

Page 24: ...2 2 5 0 76 Over 10 12 to 11 12 3 25 0 99 Over 11 12 to 12 12 4 0 1 22 Over 12 12 to 14 12 5 0 1 52 Over 14 12 to 16 12 6 0 1 83 Over 16 12 to 18 12 7 0 2 13 Over 18 12 to 20 12 7 5 2 27 Over 20 12 to 21 12 8 0 2 44 12 x ROOF PITCH x 12 H H LOWEST DISCHARGE OPENING APPROVED CAP APPROVED VENT PIPE H MINIMUM HEIGHT FROM ROOF TO LOWEST DISCHARGE OPENING MINIMUM 12 30 m If vent is closer than 12 in 30 ...

Page 25: ... combustion air inlet to any other appliance 12 in 30 cm 9 in 23 cm K Clearance to mechanical air supply inlet 6 ft 1 83 m 3 ft 91 cm above if within 10 ft 3 m horizontally Massachusetts 10 ft 3 m L Clearance above paved sidewalk or paved driveway located on public property 7 ft 2 13 m M Clearance under veranda porch deck or balcony 12 in 30 cm 12 in 30 cm N Clearance between two horizontal termin...

Page 26: ...lls These wall thimble products may be insulated using unfaced insulation products listed as noncombustible per ASTM E 136 NOTE Attic insulation shields may be insulated using unfaced insulation products listed as noncombustible per ASTM E 136 Table 8 1 Vertical Pipe Section Clearances Surface Sides All Approved Venting 1 in 25 mm Table 8 2 Horizontal Pipe Section Clearances Surface Top Bottom Sid...

Page 27: ...ed insulation products listed as non combustible per ASTM E 136 Table 8 3 NG LPG Minimum Maximum Vertical Terminations Minimum Vertical Length Maximum Vertical Length 3 ft 914 mm 50 ft 15 2 m NATURAL GAS AND LP GAS VERTICAL VENT DIAGRAM A Stand off Brackets B Stand off Heat Shields C 90 Elbow not applicable D Vertical Vent Heat Shield E Horizontal Vent Heat Shield not applicable F Termination Cap ...

Page 28: ...the top of the appliance before the use of an elbow Table 8 4 NG Minimum Horizontal Vent Terminations Minimum Vertical Rise Minimum Horizontal Run Maximum Horizontal Run 12 in 6 in 305mm 152mm 9 in 229 mm 36 in 914 mm Table 8 5 NG Max Vertical Max Horizontal Combination Maximum Vertical Rise Maximum Horizontal Run Total Length 25 ft 7 6 m 25 ft 7 6 m 50 ft 15 2 m Maximum number of 90 elbows 5 NATU...

Page 29: ...nting off the top of the appliance before the use of an elbow Table 8 6 LPG Minimum Horizontal Vent Terminations Minimum Vertical Rise Minimum Horizontal Run Maximum Horizontal Run 24 in 610 mm 9 in 229 mm 24 in 610 mm Table 8 7 LPG Max Vertical Max Horizontal Combination Maximum Vertical Rise Maximum Horizontal Run Total Length 25 ft 7 6 m 25 ft 7 6 m 50 ft 15 2 m Maximum number of 90 elbows 5 LP...

Page 30: ...TIONAL insulate the wall pass through with any unfaced insulation products listed as non combustible per ASTM E 136 3 Apply a liberal bead of exterior sealant around outer edge of termination box A placing assembly through the wall pass through in exterior wall Place screws through the four holes B securing it in place 4 Form the 5 8 flexible aluminum pipes on termination kit 844 1 or 845 1 and if...

Page 31: ...to the fireplace with 2 attachment screws provided in the components package 8 8 2 Minimum Horizontal Venting 1 Bend perforation on the 3 hand tabs down on the horizontal vent heat shield 2 Locate 3 screw holes at the top of the vertical vent heat shield For LP gas vent installations attach the 6 in 152mm attachment piece to the vertical vent heat shield 3 Align the 3 slots on horizontal vent heat...

Page 32: ...converting to LP propane gas complete the conversion before installing any light kit components Follow instructions provided with the conversion kit sold separately NOTE To avoid damage and prolong the life of the halogen bulbs never touch with bare hands Always use a soft cloth when handling 9 2 1 Install Light Kit 1 Remove the safety barrier and glass frame assembly 2 Remove glass media if insta...

Page 33: ...mbly from firebox 10 Remove and save 12 screws securing the control board 11 Lift the control board out of the firebox being careful not to damage sealing gasket underneath 9 4 2 Control Board Installation 1 Place control board in firebox aligning holes in the board to the holes in the firebox floor VERIFY SEALING GASKET IS IN PLACE 2 Secure the control board to the firebox using 12 screws previou...

Page 34: ...r remove the grounding prong from this plug 10 1 Electrical Specifications This appliance when installed must be electrically grounded in accordance with local codes or in the absence of local codes with the National Electrical Code ANSI NFPA 70 or the Canadian Electrical Code CSA C22 1 10 2 Wiring Requirements The IFC System Module requires 120V of electricity and or batteries to operate Using th...

Page 35: ...e appliance will not operate follow the instructions To Turn Off Gas To Appliance and call your service technician or gas supplier OPERATING INSTRUCTIONS NOTE When this fireplace is initially lit condensation will appear on the glass This is normal in all gas fireplaces and will disappear after several minutes A paint smell will occur during the first few hours of burning It is recommended to leav...

Page 36: ...position for remote control operation of the main burner and fireplace features 11 3 Reset the System for Manual Operation 1 Set the ON OFF rocker switch to OFF position 2 Press the red SWI button on the IFC module until it emits 3 beeps and an amber LED is illuminated 3 Within 5 seconds press the red SWI button again This will close synchronization with the remote control The pilot will automatic...

Page 37: ...ly 2 seconds move the switch to the ON position The ignition sequence will start again 11 6 1 2 Remote Control ON OFF Key 1 Press the remote control ON OFF key to turn the system OFF 2 After approximately 2 seconds press the ON OFF key again The ignition sequence will start again 11 6 1 3 Cycling Flame 1 Press the remote control down arrow key during flame adjustment mode to reduce the flame to OF...

Page 38: ...ption The standing pilot will keep the firebox warm and establish a draft in the vent which allows the main burner to ignite with less air flow disruption When the system is OFF the LCD screen will display the snowflake icon during the setup of either IPI or CPI mode To select the preferred pilot ignition feature 1 With the system in the OFF position press the mode key to index the CPI mode icon 2...

Page 39: ... be set to a desired temperature to control a room s comfort level To activate this function 1 Press the thermostat key The LCD screen will display a temperature bulb graphic the room temperature and set temperature 2 To adjust the set temperature press the up or down arrow keys until the desired temperature is displayed on the LCD screen 11 8 7 2 Smart Thermostat The smart thermostat function wil...

Page 40: ...s time for heat to build in fireplace before fan operation The fan will continue to operate for approximately 12 minutes after the fireplace has been turned off Manual mode Fan s will operate at previous setting There is no delay in start up or stop time 11 8 10 Accent Light Kit The light intensity can be adjusted through 6 levels 1 Press the mode key to index to the light icon 2 Press the up or d...

Page 41: ...aximum recommended pressure settings 4 Turn off burner and pilot 5 Disconnect hose and tighten the inlet IN pressure tap by turning screw clockwise Screw should be snug Do not over tighten 6 Relight pilot and burner Then reattach manometer to the inlet pressure tap A to verify the tap is completely sealed Manometer should read no pressure 12 1 2 Manifold Pressure Test 1 Light pilot 2 Loosen manifo...

Page 42: ... short blue flame that may lift off the burner 12 2 1 1 Venturi Opening Adjustment NOTE If soot is present on the glass check log positioning before adjusting the venturi Logs must not block burner ports IMPORTANT Slight adjustments to the venturi opening will create dramatic results Adjust at slight increments until desired look is achieved 1 Remove the safety barrier glass frame assembly and gla...

Page 43: ...ply and call a qualified service technician 12 2 2 1 Restrictor Plate Installation 1 Remove the safety barrier and the glass frame assembly 2 Remove 2 screws securing termination access panel Release panel tabs from slots in baffle 3 Bend the tabs on the restrictor plate included in components packet to approximately 80 angles This will create tension when the restrictor is inserted into the exhau...

Page 44: ...e gas in tank Check LP propane tank Refill if necessary Low gas pressure Consult a plumber or a gas supplier Can be caused by situations such as a bent line too narrow diameter or pipe or a low line pressure Pilot flame not making contact with the flame rectification sensor on the pilot assembly Verify the pilot flame envelopes the top of the flame sensor and extends far enough onto burner for ign...

Page 45: ...y need to be opened slightly to allow more air into the gas mix Refer to Section 12 2 1 Burner Venturi on page 42 Incorrect vent cap installation Adjust if necessary Vent cap blockage Remove debris if necessary Improper pitch on horizontal venting in 6 mm rise per foot 30 cm is required on horizontal venting Flame burns blue and lifts off burner Improper venturi setting Venturi air shutter may nee...

Page 46: ...and require no oiling 14 3 Vent System NOTE If the vent air intake system is disassembled for any reason reinstall per instructions provided with installation Refer to section 8 0 Venting on page 26 Performed by Qualified Service Person Frequency Annually Action Examination of the vent system is required The flow of combustion and ventilation air must not be obstructed 14 4 Glass Assembly CAUTION ...

Page 47: ...rifice 52 CENTER BURNER 700 252 Pilot Assembly NG 700 596 LPG Burner Orifice 59 SIDE BURNERS 700 259 Pilot Assembly LPG 700 596 1 Conversion Kit NG NCK SL60 SP 540 Split Flow 700 595 Conversion Kit LPG LCK SL60 SP Transmitter Remote Control with Split Flow 700 508 Center Burner Tube SL60 C035 Pilot Orifice NG 023N 700 123 Side Burner Tube Left or Right SL60 S035 Pilot Orifice LPG 014LP 700 114 Med...

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Page 49: ...ong Manufacturing Co Inc s behalf any additional obligation of liability connected with the unit It is expressly agreed and understood that this warranty is Hussong Manufacturing Co Inc s sole obligation and purchaser s exclusive remedy for defective fireplace equipment Hussong Manufacturing Co Inc shall not be liable for any consequential incidental or contingent damages whatsoever The foregoing ...

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Page 51: ...defective component s It is expressly agreed and understood that this Lifetime Warranty is Hussong Manufacturing Co Inc s sole obligation and original purchaser s exclusive remedy for defective fireplace equipment Hussong Manufacturing Co Inc shall not be liable for any consequential incidental or contingent damages whatsoever other than those incurred by Hussong Manufacturing Co Inc to repair or ...