Kozy-World GSN3021R, Owner'S Operation And Installation Manual

Page 1: ...ght any appliance l Do not touch any electrical switch do not use any phone in your building l Immediately call your gas supplier from a neighbor s phone Follow the gas supplier s instructions l If you cannot reach your gas supplier call the fire department Installer Please leave these instructions with the consumer OWNER S OPERATION AND INSTALLATION MANUAL Kozy WorldR World Marketing of America I...

Page 2: ...n warnings 3 Air for conbustion Ventilation 5 Installation 7 Operation Heater 11 Cleaning and Maintenance 14 Specification 16 Troubleshooting 17 Parts Breakdown Parts List 19 Log Placing Instructions 23 Table of Contents ...

Page 3: ...pply tank s inside any structure Locate Propane LP supply tank s outdoors 3 If you smell gas l Shut off gas supply l Do not try to light any appliance l Do not touch any electrical switch do not use any phone in your building l Immediately call your gas supplier from a neighbor s phone Follow the gas supplier s instructions l If you cannot reach your gas supplier call the fire department Carbon Mo...

Page 4: ...ou bought stove PRODUCT FEATURES SAFETY PILOT This heater has a pilot with an Oxygen Depletion Sensing ODS safety shutoff system The ODS pilot is a required feature for vent free room heaters The ODS pilot shuts off the heater if there is not enough fresh air PRODUCT IDENTIFICATION Figure1 Vent Free LP NG Gas Stove Override control SYSTEM This fireplace has two operation method Remote Control and ...

Page 5: ...R LOCATION Determining if You Have a Confined or Unconfined Space Use this worksheet to determine if you have a confined or unconfined space Space Includes the room in which you will install heater plus any adjoining rooms with doorless passageways or ventilation grills between the rooms 1 Determine the volume of the space length width height Length Width Height cu ft volume of space Example Space...

Page 6: ...unconfined Figure 2 Ventilation Air from Inside Building Example Gas water heater 30 000 Btu Hr Vent free heater 26 000 Btu Hr Total 56 000 Btu Hr WARNING If the area in which the heater may be operated is smaller than that defined as an unconfined space or if the building is of unusually tight construction provide adequate combustion and ventilation air by one of the methods described in the Nati...

Page 7: ...st install heater Follow all local codes WARNING Never install the heater l in a bedroom or bathroom l in a recreational vehicle l where curtains furniture clothing or other flammable objects are less than 42 inches from the front top or sides of the heater l in high traffic areas l in windy or drafty areas WARNING Maintain the mini mum clearances If you can provide greater clearances from floor c...

Page 8: ...lling heater make sure you have the items listed below l piping check local codes l sealant resistant to propane LP gas l equipment shutoff valve l test gauge connection l sediment trap l tee joint l pipe wrench l flexible gas hose check local codes A CSA design certified equipment shutoff valve with 1 8 NPT tap is an acceptable alternative to test gauge connection Purchase the optional CSA design...

Page 9: ...p is not installed or is installed incorrectly heater may not run properly CAUTION Avoid damage to regulator Hold gas regulator with wrench when connecting into gas piping and or fittings WARNING Never use an open flame to check for a leak Apply a mixture of liquid soap and water to all joints Bubbles forming show a leak Correct all leaks at once CAUTION Make sure external regulator has been insta...

Page 10: ...ck to see if flames contact any log If so reposition logs according to the log installation instructions in this manual Flames contacting logs will create soot It is very important to install the logs exactly as instructed Do not modify logs Only use logs supplied with heater Place log set on grate to fit as illustrated in Figure 10 Make sure log sits flat on firebox floor see Figure 10 IMPORTANT ...

Page 11: ...it Call a qualified service technician or gas supplier Forced or at tempted re pair may result in a fire or explosion D Do not use this appliance if any part has been under water Imme diately call a qualified service techni cian to inspect the appliance and to replace any part of the control system and any gas control which has been under water TOTURN OFFGAS TOAPPLIANCE Shut off heater 1 Press the...

Page 12: ...ERATIONS OFn REMOTE TRANSMITTER 1 Install three AAA SIZE batteries in the battery holder The initial start up on the LCD is SET TEMP is 77 F ROOM TEMP is 77 F clock is AM12 00 burner is on OFF select and fan is on AUTO select Di vide Points of hour and minute are flash ing i e the timer is operating 2 Clock setting Press CLOCK button on the remote transmitter panel to se lect item hour minute The ...

Page 13: ...ile continuing to turn until the knob locks at the ON position Do not operate between locked positions TO TURN OFF GAS TO APPLIANCE Shutting Off Heater MANUAL LIGHTING PROCEDURE Figure 17 Manual Control 1 Turn control knob clockwise to the OFF position 2 Shutting off Burner Only pilot stays lit Turn control knob clockwise to the PILOT position 1 Follow steps 1 through 5 under Lighting Instructions...

Page 14: ...o remove Then disconnect two wires free to fan 2 Mark or tag each wire removed for its exact reconnection Remove the four screws from the fan when installing reverse the steps above See Figure 23 and Figure 26 Figure 23 Fan 2 Remove two screws and hex nuts take out the control module When in stalling reverse the steps above See Figure 22 and Figure 26 The primary air inlet holes allow the proper a...

Page 15: ...uum cleaner nozzle 5 Blow air into the primary air holes on the injector holder 6 In case any large clumps of dust have now been pushed into the burner repeat steps 3 and 4 Clean the pilot assembly also A yellow tip on th e pilot flame indicates dust and dirt in the pilot assembly There is a small pilot air inlet hole about two inches from where the pilot flame comes out of the pilot assembly see ...

Page 16: ... of input adjustment FLEXILBE HOSE Flexibe gas hose is used for connect ing the heater to gas supply the flex hose must approved by CSA from your local dealer or Parts Central This part is not currently available from Kozy World EQUIPMENT SHUTOFFVALVE Equipment shutoff valve with 1 8 NPT tap l Purchase date l Usually we will ask you to return the defective part to the factory l Warranty card PARTS...

Page 17: ...ment shutoff valve 2 Press ON OFF button again until air is removed 3 Contact local propane LP gas company 4 Clean ODS pilot see Cleaning and Maintenance page 14 or re place ODS pilot assembly 5 Replace gas control 6 Replace Pilot 7 Check the wine and make wine correct 8 Replace gas valve 1 Burner orifice clogged 2 Inlet gas pressure is too low 3 Burner orifice diameter is too small 4 Thermocouple...

Page 18: ...es a clicking ticking noise just after burner is lit or shut off 1 Metal expanding while heating or contracting while cooling 1 Contact local gas company 2 Clean burner see Cleaning and Maintenance page 14 1 Clean burner orifice see Cleaning and Maintenance page 14 2 Replace gas regulator1 1 Problem will stop after a few hours of operation 2 Check burner for dirt and debris If found clean burner s...

Page 19: ...1 9 ILLUSTRATED PARTS BREAKDOWN GSN3021R GSP3022R ...

Page 20: ...28 160B 3 B urner A ssem bly 1 4 ND 1819x400 C OD S 1 5 ND 1818x400 C OD S 1 6 NAYB 03 00 C ontrol B ox 1 1 7 QB 33300R Outlet Tube A ssem bly 1 1 8 QB 31300R Inlet Tube A ssem bly 1 1 9 NV 2022 Override C ontrol Value 1 1 10 M C L082 01 K nob 1 1 11 QB 32300R Inlet Tube A ssem bly 1 1 12 A L092 01 E lectronic Ignitor 1 1 13 NRV 81F I 3 Regulator 1 NRV 81F I 8 Regulator 1 ...

Page 21: ...2 1 ILLUSTRATED PARTS BREAKDOWN GSN3021R GSP3022R ...

Page 22: ...ON OFF switch 1 1 6 QL015 05 Door 2 2 7 QL019 04 Leg 1 1 8 QL013 03A Pedestal 1 1 9 QL007 03 fireboxbottom panel 1 1 10 NAYB02 00 Receiver ASM 1 1 11 NAYB01 00 Remote control 1 1 12 QL009 04R lower front panel 1 1 13 QL007 03A Fire box floor 1 1 14 NAYB03 00 Control box 1 1 15 QL001 04A Column 2 2 16 QB29100 Screen 1 1 QTY Key No PART NUMBER DESCRIPTION ...

Page 23: ...t log sets in place to the gas stove indoor vent free NOTICE THE CORRECT POSITION OF THE LOGS SHOULD NOT IM PINGE ON THE FLAME THE LOG S PACKAGE IS LOCATED INSIDE THE UNIT THEN REMOVE SCREEN AND TAKE OUT THE LOG S PACKAGE FIRST REMOVE TWO TOP SCREWS FROM SCREEN BOTTOM PANEL BOTTOM PANEL ...

Page 24: ...e log 2 on the right rear angle iron see FIG 3 STEP 3 Install the log 3 on the front angle iron See FIG 4 2 4 INSTALLATION INSTRUCTIONS FOR LOG SETS 1 All logs FIG 1 FIG 2 STEP 1 Install the log 1 on the left rear angle iron see FIG 2 ...

Page 25: ...n the left side of log 1 Place the lower part of log 4 on the flat roof at the left side of log 3 See FIG 5 STEP 4 Insert the pinhole on the upper part of log 5 into the pin on the log 2 Place the lower part of log 5 on the flat roof at the left side of log 3 See FIG 6 FIG 6 25 ...