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OM45T_

Rev N

Page 10 

1.3 Foundation Preparation

 

Before  beginning  the  installation  process  on  the  ground  mount  assembly,  ensure  that  the  foundation  has 

been prepared. Foundation specifications are provided by 

Kratos

  and may be used as a reference by 

civil  engineering  personnel  when  preparing  the  foundation  for  local  soil  conditions.  These  specifications  are 

available before the shipment arrives by contacting the Customer Service Center or your Account Manager. 

Sweep foundation clear of any dirt or debris

To ensure smooth surface for mount, scrape foundation pads as shown in 

Figure 1-2

To ensure level and smooth surface for mount, remove any excess concrete form the shear caps.

Apply stick wax to stud threads to ease later connections.

Figure 1-2: Scraping Foundation Pads

 

1.4 4.5m Assembly & Installation Reference Documents/Drawings

 

This section provides the 

Kratos

 

document numbers of all necessary instructions, drawings, and schematics for 

assembly of the 4.5m ESA. As these procedures are performed, it is important to refer to the appropriate 

drawing. 

NOTE:

 It is important to match up the appropriate drawings listed in the below table to the specific antenna type. Refer to 

the 

Introduction,

 

Section I.I,

 in this manual for Top Level Assembly Numbers if necessary. 

Table 1.2: 4.5m Assembly & Installation Drawings/Instructions 

Document/Drawing 

ES45T-HW-1  ES45MP-1  ES45MPJ-1  ES45P-1  ES45T-R-1  ES45T-T-1 

Med. Modular Mount Install. 

237151C 

HW Foundation Install. 

237746 

HW Reflector Install. 

239485 

4.5m Tripod Feed Support 

240385 

240385 

240385 

Motorized Mount Install. 

239106 

239106 

Manual Jack Install. 

239318 

239318 

Manual Actuator Install. 

239049 

239049 

El Jack Adaptor Kit Install. 

239381 

239381 

4.5m Pedestal Foundation 

Specs. 

37846C 

37846C 

37846C 

Az Bearing Lube Instructions 

239495 

239495 

Handwheel Kit Install. 

239365 

239365 

Lightning Rod Kit Install. 

239150 

239150 

239150 

239150 

4.5m Manual Pol Interface 

240844 

240844 

240844 

4.5m Motorized Pol Interface 

240845 

240845 

240845 

Motorizable Mount w/ 

Jackscrews 

240868 

Ground Mount Assembly 

37852A 

37852A 

4.5m Tripod Foundation Specs 

37690B 

37690B 

4.5m Tripod Back Structure 

Assembly 

237106A 

237106A 

4.5m Tripod Ground Mount 

Assembly 

37675B 

37675B 

Summary of Contents for ES45MP-1

Page 1: ...ation Operations Maintenance Manual Document OM45T Revision N Kratos Defense Security Solutions Inc Kratos Defense Security Solutions Inc 1120 Jupiter Road Suite 102 Plano Texas 75074 USA www KratosDe...

Page 2: ...port and we will provide this free of charge through an agreeable medium We expect all source code archives will be posted to public FTP servers At the time of this writing the exact address is not kn...

Page 3: ...6 4 0 Preventive Maintenance 17 4 1 General Cleaning 17 4 1 1 Electrical Parts 17 4 1 2 Mechanical parts 17 4 2 Inspections 18 4 2 1 Local Control Motor Drive Controller Inspection 18 4 2 2 Antenna In...

Page 4: ...ds 10 Figure 3 1 Pure Noise Signal on Spectrum Analyzer 13 Figure 3 2 Minimum Transponder Signal on Spectrum Analyzer 13 Figure 3 3 Antenna Radiation Pattern Topographical Diagram w Plan View 14 Figur...

Page 5: ...he antenna parts can be verified and or determined with such a review I II Description The 4 5m ESA provides high gain and exceptional pattern characteristics The electrical performance and exceptiona...

Page 6: ...f Kratos Defense Security Solutions Inc Installation Notice Installation maintenance or removal of the hardware described in this manual requires qualified and experienced personnel Kratos installatio...

Page 7: ...his manual Ensure all personnel understand apply these precautions in all phases of installation operation maintenance Failure to do so may result in loss of life KEEP AWAY FROM LIVE CIRCUITS Personne...

Page 8: ...e time when the unit is in operation or powered on as they may move without warning NEVER stand underneath any object while it is being lifted NEVER remove disable or exceed the unit s safety software...

Page 9: ...tallation of the 4 5m Earth Station Antenna NOTE the tools listed in the below table are subject to change without notice Consult assembly instruction documents drawings and or Kratos Tech Support if...

Page 10: ...INSTALLATION INSTRUCTIONS Figure 1 1a Figure 1 1b Bolts Shorter than 4 Diameters Bolts Longer than 4 Diameters A 325 hardware should be tightened according to the following tensioning procedure Step...

Page 11: ...formed it is important to refer to the appropriate drawing NOTE It is important to match up the appropriate drawings listed in the below table to the specific antenna type Refer to the Introduction Se...

Page 12: ...g assembly of the Azimuth Jackscrew ensure that the Azimuth Jackscrew assembly is in the fully retracted position During hoisting with crane of the Motor Jack Assembly do NOT attach any ropes to the S...

Page 13: ...screw is firmly tightened on the Strut Assembly as shown in Figure 100b Step 4 of 7 Remove the two indicated strut support setscrews and attach base angle to corresponding strut support using the supp...

Page 14: ...me occurs Return to the position yielding the greatest amplitude The maximum Azimuth excursion from the original setting should not exceed 1 5 degrees or the antenna may begin to access a different sa...

Page 15: ...was peaked on a side lobe in Azimuth it was appropriately aligned with the El axis go to Step 6 If the antenna was peaked on a side lobe in Elevation it was appropriately aligned with the Az axis go t...

Page 16: ...rather than maximizing the transponder of interest Figure 3 4 Polarization at 45 Degrees from Optimum Setting Step 9 of 9 With all 24 transponder signals of approximately equal amplitude appearing on...

Page 17: ...Assembly Step 1 of 3 Remove the Manual Actuator Assembly by first removing the hardware that secures the actuator to the base angle Store the manual actuator assembly and corresponding hardware in a...

Page 18: ...FORE proceeding Minor cleaning such as the removal of dust and loose foreign particles can be accomplished by one or all of the following methods Vacuuming Using a soft bristle brush or lint free clot...

Page 19: ...3 position selector switches Azimuth Slow Fast Elevation Slow fast and Polarization CCW CW for smooth operation Note that there is an audible click during actuation from Left to Center for each switch...

Page 20: ...Discoloration blistering or burns are evidence of overload s Measure the actual value s of any suspect electrical components as with a digital multimeter and compare against value s in the product s...

Page 21: ...eck off included voltage readings retaken to determine if proper voltage was available Current readings were also taken as a reference for future comparison to serve as a troubleshooting aid in determ...

Page 22: ...ler inner door and place the LOCAL REMOTE switch in the REMOTE position to return antenna control to the studio Then close and lock the outer local control motor drive controller door 4 3 Pedestal Mou...

Page 23: ...paint will not adhere to the surface Acetone will dissolve paint if applied heavily and rubbed vigorously Do not use bleach soap solutions or kerosene as it is difficult to remove the residue Allow th...

Page 24: ...4 as shown in the Lubrication Chart Table 5 1 may require you to remove the indicated drain plug if present and by using a measuring cup to collect and measure the amount of SHC624 oil that drains out...

Page 25: ...the motors may not function 5 2 Corrective Painting Instructions The following sections offer detailed instructions for corrective painting of particular surfaces on the Earth Station Antenna Please k...

Page 26: ...peratures will likely require cure times to be extended Allow the primer to dry thoroughly before applying the topcoat Application of the topcoat should be done based on the above instructions Table 5...

Page 27: ...g can also result in a destructive heat buildup and or operational failure Figure 5 1 Jac Jack Anti Backlash Procedure 5 4 Maintenance Kits The below table provides descriptions of and Kratos part num...

Page 28: ...ure all items arrive safe and in working order Despite these efforts equipment is at times received with damage or faults When this occurs it may be necessary to return some items to Kratos for either...

Page 29: ...information and or technical documentation Kratos Corporate Website www KratosDefense com Kratos Tech Support Phone 214 291 7659 Kratos Tech Support Email Kratosspacesupport kratosdefense com Kratos...

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