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OM45T_

Rev N

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Visually inspect all mechanical parts for freedom of operation, with no binding or interference. Check for

security of all hardware, and for stripped or otherwise damaged threads. Check metallic parts for

corrosion, dents, distortion, and/or other deformations

Check for evidence of water within the enclosure. If there is evidence of any water, you will need to clean

the area thoroughly and check to make sure all seals are intact. If seals are NOT intact, use a coating of

RTV-108 (silicone rubber sealant) to seal any exposed electrical fittings, bolt holes, or other locations of

possible water entry into the enclosed electrical components in order to maintain a waterproof condition

Check the humidity absorber and change if necessary

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4.2.2 Antenna Inspection

Inspection of the antenna generally conforms to standard visual inspection procedures performed on 

electromechanical equipment. In addition to these procedures, perform the following checks and visual 

inspections for the specific conditions as noted: 

Inspect all wiring and cables, particularly the network-to-enclosure and enclosure-to-mount interfaces, for

discolored and/or burned insulation, entry of water/moisture, corrosion, dirt, breaks, secure connections,

and any other signs of damage or deterioration. Examine connections for dirt, corrosion, and mechanical

defects. Check for loose or broken lacing, as well as cuts, braiding, dry rot, or cracks in insulation

Inspect all connectors for corrosion, broken inserts, and stripped threads. Inspect connector shells,

checking for distortion and dents. Inspect contact pins for bends, misalignment, and/or other deformities.

Check connector inserts for carbon tracking, burns, or charring, indicating arc-over

Check all electrical components for dirt, cracks, chips, breaks, discoloration, and any other signs of

damage or deterioration. Discoloration, blistering, or burns are evidence of overload(s). Measure the

actual value(s) of any suspect electrical components (as with a digital multimeter) and compare against

value(s) in the product’s specifications

Operate the Azimuth and Elevation drives, as well as the feed rotation (if applicable) in both the plus and

minus direction from the local control/motor drive controller at least once every three (3) months during

antenna down time. Check to make sure the mechanical Hard Limit switches stop the antenna and feed

movement, and limit travel to prevent structural interference and damage. Check the mechanical Hard

Limit switches for corrosion and water entry. Check the arm on the feed limit switch for free movement,

with no binding or interference. Be certain both of the feed rotation limit switch arms are not distorted and

ride centrally on the actuating cam to open their corresponding Hard Limit switch

Inspect the Azimuth and Elevation Jackscrew boots for security of attachment at both ends, checking for

abrasions, tears, cuts, dry rot, and other damage that might expose the jackscrew to environmental

conditions (rain/water/ice, dust, etc.). Minor repairs can be made by resealing compromised areas with

RTV-108 silicone rubber sealant

Visually inspect the feed window for dirt. Check the feed, feed supports, feed window, and reflector for

distortion, foreign object damage, and environmental deterioration (due to snow/ice, rain, hail, high winds,

etc.). Environmental deterioration can result in damage and/or deformation of both the electrical

components and the structure

Check the cable attachment to the resolvers, to the LNA/LNB, and the enclosure-to-mount interface for

security. Check the cable routing for secure hanger attachment. Check cable insulation for cuts, cracks,

abrasions, and other signs of damage or deterioration. Check LNA/LNB and resolvers for secure

mechanical attachments. Ensure there is proper torque in setscrews of Polarization drive gear box, and

proper tensioning of corresponding drive chain assembly (if applicable)

Summary of Contents for ES45MP-1

Page 1: ...ation Operations Maintenance Manual Document OM45T Revision N Kratos Defense Security Solutions Inc Kratos Defense Security Solutions Inc 1120 Jupiter Road Suite 102 Plano Texas 75074 USA www KratosDe...

Page 2: ...port and we will provide this free of charge through an agreeable medium We expect all source code archives will be posted to public FTP servers At the time of this writing the exact address is not kn...

Page 3: ...6 4 0 Preventive Maintenance 17 4 1 General Cleaning 17 4 1 1 Electrical Parts 17 4 1 2 Mechanical parts 17 4 2 Inspections 18 4 2 1 Local Control Motor Drive Controller Inspection 18 4 2 2 Antenna In...

Page 4: ...ds 10 Figure 3 1 Pure Noise Signal on Spectrum Analyzer 13 Figure 3 2 Minimum Transponder Signal on Spectrum Analyzer 13 Figure 3 3 Antenna Radiation Pattern Topographical Diagram w Plan View 14 Figur...

Page 5: ...he antenna parts can be verified and or determined with such a review I II Description The 4 5m ESA provides high gain and exceptional pattern characteristics The electrical performance and exceptiona...

Page 6: ...f Kratos Defense Security Solutions Inc Installation Notice Installation maintenance or removal of the hardware described in this manual requires qualified and experienced personnel Kratos installatio...

Page 7: ...his manual Ensure all personnel understand apply these precautions in all phases of installation operation maintenance Failure to do so may result in loss of life KEEP AWAY FROM LIVE CIRCUITS Personne...

Page 8: ...e time when the unit is in operation or powered on as they may move without warning NEVER stand underneath any object while it is being lifted NEVER remove disable or exceed the unit s safety software...

Page 9: ...tallation of the 4 5m Earth Station Antenna NOTE the tools listed in the below table are subject to change without notice Consult assembly instruction documents drawings and or Kratos Tech Support if...

Page 10: ...INSTALLATION INSTRUCTIONS Figure 1 1a Figure 1 1b Bolts Shorter than 4 Diameters Bolts Longer than 4 Diameters A 325 hardware should be tightened according to the following tensioning procedure Step...

Page 11: ...formed it is important to refer to the appropriate drawing NOTE It is important to match up the appropriate drawings listed in the below table to the specific antenna type Refer to the Introduction Se...

Page 12: ...g assembly of the Azimuth Jackscrew ensure that the Azimuth Jackscrew assembly is in the fully retracted position During hoisting with crane of the Motor Jack Assembly do NOT attach any ropes to the S...

Page 13: ...screw is firmly tightened on the Strut Assembly as shown in Figure 100b Step 4 of 7 Remove the two indicated strut support setscrews and attach base angle to corresponding strut support using the supp...

Page 14: ...me occurs Return to the position yielding the greatest amplitude The maximum Azimuth excursion from the original setting should not exceed 1 5 degrees or the antenna may begin to access a different sa...

Page 15: ...was peaked on a side lobe in Azimuth it was appropriately aligned with the El axis go to Step 6 If the antenna was peaked on a side lobe in Elevation it was appropriately aligned with the Az axis go t...

Page 16: ...rather than maximizing the transponder of interest Figure 3 4 Polarization at 45 Degrees from Optimum Setting Step 9 of 9 With all 24 transponder signals of approximately equal amplitude appearing on...

Page 17: ...Assembly Step 1 of 3 Remove the Manual Actuator Assembly by first removing the hardware that secures the actuator to the base angle Store the manual actuator assembly and corresponding hardware in a...

Page 18: ...FORE proceeding Minor cleaning such as the removal of dust and loose foreign particles can be accomplished by one or all of the following methods Vacuuming Using a soft bristle brush or lint free clot...

Page 19: ...3 position selector switches Azimuth Slow Fast Elevation Slow fast and Polarization CCW CW for smooth operation Note that there is an audible click during actuation from Left to Center for each switch...

Page 20: ...Discoloration blistering or burns are evidence of overload s Measure the actual value s of any suspect electrical components as with a digital multimeter and compare against value s in the product s...

Page 21: ...eck off included voltage readings retaken to determine if proper voltage was available Current readings were also taken as a reference for future comparison to serve as a troubleshooting aid in determ...

Page 22: ...ler inner door and place the LOCAL REMOTE switch in the REMOTE position to return antenna control to the studio Then close and lock the outer local control motor drive controller door 4 3 Pedestal Mou...

Page 23: ...paint will not adhere to the surface Acetone will dissolve paint if applied heavily and rubbed vigorously Do not use bleach soap solutions or kerosene as it is difficult to remove the residue Allow th...

Page 24: ...4 as shown in the Lubrication Chart Table 5 1 may require you to remove the indicated drain plug if present and by using a measuring cup to collect and measure the amount of SHC624 oil that drains out...

Page 25: ...the motors may not function 5 2 Corrective Painting Instructions The following sections offer detailed instructions for corrective painting of particular surfaces on the Earth Station Antenna Please k...

Page 26: ...peratures will likely require cure times to be extended Allow the primer to dry thoroughly before applying the topcoat Application of the topcoat should be done based on the above instructions Table 5...

Page 27: ...g can also result in a destructive heat buildup and or operational failure Figure 5 1 Jac Jack Anti Backlash Procedure 5 4 Maintenance Kits The below table provides descriptions of and Kratos part num...

Page 28: ...ure all items arrive safe and in working order Despite these efforts equipment is at times received with damage or faults When this occurs it may be necessary to return some items to Kratos for either...

Page 29: ...information and or technical documentation Kratos Corporate Website www KratosDefense com Kratos Tech Support Phone 214 291 7659 Kratos Tech Support Email Kratosspacesupport kratosdefense com Kratos...

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