background image

OM45T_

Rev N

Page 21 

use a clamp on ammeter in accordance with the ammeter manufacturer’s instructions to take current 

readings off each of the three conductors (phases) connected to the load side of the azimuth drive 

motor circuit breaker. Record the current draw in the equipment log and compare the readings to the 

reference values entered in the installation/acceptance check off. If the readings differ by more than five 

percent, refer to appropriate troubleshooting information and perform applicable corrective action. Then 

take voltage readings off each of the three conductors; the readings should agree with each other—

within two percent. Turn the AZIMUTH switch to OFF. 

Repeat preceding step with the AZIMUTH EAST/WEST switch in the alternate operating position.

Turn the ELEVATION DOWN/UP switch to either position and while the antenna is rotating, carefully

use a clamp on ammeter in accordance with the ammeter manufacturer’s instructions to take current

readings off each of the three conductors (phases) connected to the load side of the elevation drive

motor circuit breaker. Record the current draw in the equipment log and compare the readings to the

reference values entered in the installation/acceptance check off. If the readings differ by more than five

percent, refer to appropriate troubleshooting information and perform applicable corrective action. Then

take voltage readings off each of the three conductors; the readings should agree with each other

within two percent. Turn the ELEVATION switch to OFF.

Repeat preceding step with the ELEVATION DOWN/UP switch in the alternate operating position.

If all voltage and current readings are within tolerance, close the local control/motor drive controller

inner door and place the LOCAL/REMOTE switch in the REMOTE position to return antenna control to

the studio. Then close and lock the outer local control/motor drive controller door.

4.3 Pedestal Mount Bearing Pad Adjustment

 

The bearing pad (within the pedestal mount) adjustment rods/bolts require yearly adjustment as well as 

verification of torque value. With the antenna at zenith (90 degrees), follow the procedure presented below: 

Step 1 of 5:

 Loosen jam nuts on all rods/bolts. 

Step 2 of 5:

 Torque the upper adjustment rod evenly to 40-45 foot pounds. Then torque the lower adjustment 

rod evenly to 40-45 foot pounds. 

Step 3 of 5:

 Torque the upper adjustment bolt evenly to 40-45 foot pounds. Then torque the lower adjustment 

bolt evenly to 40-45 foot pounds. 

Step 4 of 5:

 Repeat Steps 2 & 3, verifying that all adjustment rods/bolts have even torque within the specified 

limits. 

Step 5 of 5:

 Tighten the jam nuts. 

4.4 Site Acceptance Test Procedure 

Once the installation procedure has been completed, and prior to turning over the system to the station facility, 

some form of Site Acceptance Test procedure will need to be performed, checked off, and signed (such as 

the 

Kratos

 Site Acceptance & Proof of Performance Document). 

4.5 Preservation & Lubrication 

-

-

-

-

-

-

4.5.1 Preservation of Component Parts 

When preserving and/or lubricating the component parts, refer to the following sections (

4.5.2

 to 

4.5.6

). 

-

-

-

-

-

-

4.5.2 Aluminum Parts 

Remove all loose paint and corrosion by scraping, wire brushing, or using steel wool. If using steel wool 

near the feed window, make sure that none remains on the feed horn window. Edges of existing paint can 

be blended with the metal surface using fine grit sandpaper. Wipe the surface to be painted with a soft rag 

dampened with a small amount of acetone or equal. Be certain to remove all loose paint, corrosion, 

imbedded dirt, grease, and oil deposits or the paint will not adhere to the surface. Acetone will dissolve 

Summary of Contents for ES45MP-1

Page 1: ...ation Operations Maintenance Manual Document OM45T Revision N Kratos Defense Security Solutions Inc Kratos Defense Security Solutions Inc 1120 Jupiter Road Suite 102 Plano Texas 75074 USA www KratosDe...

Page 2: ...port and we will provide this free of charge through an agreeable medium We expect all source code archives will be posted to public FTP servers At the time of this writing the exact address is not kn...

Page 3: ...6 4 0 Preventive Maintenance 17 4 1 General Cleaning 17 4 1 1 Electrical Parts 17 4 1 2 Mechanical parts 17 4 2 Inspections 18 4 2 1 Local Control Motor Drive Controller Inspection 18 4 2 2 Antenna In...

Page 4: ...ds 10 Figure 3 1 Pure Noise Signal on Spectrum Analyzer 13 Figure 3 2 Minimum Transponder Signal on Spectrum Analyzer 13 Figure 3 3 Antenna Radiation Pattern Topographical Diagram w Plan View 14 Figur...

Page 5: ...he antenna parts can be verified and or determined with such a review I II Description The 4 5m ESA provides high gain and exceptional pattern characteristics The electrical performance and exceptiona...

Page 6: ...f Kratos Defense Security Solutions Inc Installation Notice Installation maintenance or removal of the hardware described in this manual requires qualified and experienced personnel Kratos installatio...

Page 7: ...his manual Ensure all personnel understand apply these precautions in all phases of installation operation maintenance Failure to do so may result in loss of life KEEP AWAY FROM LIVE CIRCUITS Personne...

Page 8: ...e time when the unit is in operation or powered on as they may move without warning NEVER stand underneath any object while it is being lifted NEVER remove disable or exceed the unit s safety software...

Page 9: ...tallation of the 4 5m Earth Station Antenna NOTE the tools listed in the below table are subject to change without notice Consult assembly instruction documents drawings and or Kratos Tech Support if...

Page 10: ...INSTALLATION INSTRUCTIONS Figure 1 1a Figure 1 1b Bolts Shorter than 4 Diameters Bolts Longer than 4 Diameters A 325 hardware should be tightened according to the following tensioning procedure Step...

Page 11: ...formed it is important to refer to the appropriate drawing NOTE It is important to match up the appropriate drawings listed in the below table to the specific antenna type Refer to the Introduction Se...

Page 12: ...g assembly of the Azimuth Jackscrew ensure that the Azimuth Jackscrew assembly is in the fully retracted position During hoisting with crane of the Motor Jack Assembly do NOT attach any ropes to the S...

Page 13: ...screw is firmly tightened on the Strut Assembly as shown in Figure 100b Step 4 of 7 Remove the two indicated strut support setscrews and attach base angle to corresponding strut support using the supp...

Page 14: ...me occurs Return to the position yielding the greatest amplitude The maximum Azimuth excursion from the original setting should not exceed 1 5 degrees or the antenna may begin to access a different sa...

Page 15: ...was peaked on a side lobe in Azimuth it was appropriately aligned with the El axis go to Step 6 If the antenna was peaked on a side lobe in Elevation it was appropriately aligned with the Az axis go t...

Page 16: ...rather than maximizing the transponder of interest Figure 3 4 Polarization at 45 Degrees from Optimum Setting Step 9 of 9 With all 24 transponder signals of approximately equal amplitude appearing on...

Page 17: ...Assembly Step 1 of 3 Remove the Manual Actuator Assembly by first removing the hardware that secures the actuator to the base angle Store the manual actuator assembly and corresponding hardware in a...

Page 18: ...FORE proceeding Minor cleaning such as the removal of dust and loose foreign particles can be accomplished by one or all of the following methods Vacuuming Using a soft bristle brush or lint free clot...

Page 19: ...3 position selector switches Azimuth Slow Fast Elevation Slow fast and Polarization CCW CW for smooth operation Note that there is an audible click during actuation from Left to Center for each switch...

Page 20: ...Discoloration blistering or burns are evidence of overload s Measure the actual value s of any suspect electrical components as with a digital multimeter and compare against value s in the product s...

Page 21: ...eck off included voltage readings retaken to determine if proper voltage was available Current readings were also taken as a reference for future comparison to serve as a troubleshooting aid in determ...

Page 22: ...ler inner door and place the LOCAL REMOTE switch in the REMOTE position to return antenna control to the studio Then close and lock the outer local control motor drive controller door 4 3 Pedestal Mou...

Page 23: ...paint will not adhere to the surface Acetone will dissolve paint if applied heavily and rubbed vigorously Do not use bleach soap solutions or kerosene as it is difficult to remove the residue Allow th...

Page 24: ...4 as shown in the Lubrication Chart Table 5 1 may require you to remove the indicated drain plug if present and by using a measuring cup to collect and measure the amount of SHC624 oil that drains out...

Page 25: ...the motors may not function 5 2 Corrective Painting Instructions The following sections offer detailed instructions for corrective painting of particular surfaces on the Earth Station Antenna Please k...

Page 26: ...peratures will likely require cure times to be extended Allow the primer to dry thoroughly before applying the topcoat Application of the topcoat should be done based on the above instructions Table 5...

Page 27: ...g can also result in a destructive heat buildup and or operational failure Figure 5 1 Jac Jack Anti Backlash Procedure 5 4 Maintenance Kits The below table provides descriptions of and Kratos part num...

Page 28: ...ure all items arrive safe and in working order Despite these efforts equipment is at times received with damage or faults When this occurs it may be necessary to return some items to Kratos for either...

Page 29: ...information and or technical documentation Kratos Corporate Website www KratosDefense com Kratos Tech Support Phone 214 291 7659 Kratos Tech Support Email Kratosspacesupport kratosdefense com Kratos...

Reviews: