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OM45T_

Rev N

Page 4 

INTRODUCTION: How to Use This Manual 

I.I Purpose & Overview

PURPOSE

The scope of this manual is intended to provide station personnel with the base installation, operation, and 

maintenance requirements necessary for a 4.5-Meter Earth Station Antenna (4.5m ESA). This manual provides 

a convenient reference for authorized operator/service personnel requiring technical information on general 

system or specific subsystem equipment. 

NOTE:

 All antenna option instructions are included in the individual kit shipped with that part.  

Top Level Assembly Numbers are as follows: 

ES45T-HW-1:

 4.5m Tripod High Wind ESA 

ES45MP-1:

  4.5m C-, Ku-, or X-Band Prime Focus Transmit/Receive ESA. Motorizable Pedestal Mount with 

Az/El manually adjustable struts 

ES45MPJ-1:

  4.5m C-, Ku-, or X-Band Prime Focus Transmit/Receive ESA. Motorizable Pedestal Mount with 

Az/El Jackscrews 

ES45P-1:

  

4.5m C-, Ku-, or X-Band Transmit/Receive ESA. Manual Pedestal Mount with Az/El manually 

adjustable struts 

ES45T-R-1:

  4.5m C-, Ku-, or X-Band Receive Only Prime Focus ESA. Manual Low Look Tripod 

ES45T-T-1:

  4.5m C-, Ku-, or X-Band Prime Focus Transmit/Receive ESA. Manual Low Look Tripod 

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OVERVIEW

The  installation,  operation,  and  maintenance  of  the  4.5m  ESA  require

s

  qualified  and  experienced 

personnel. 

Kratos

 installation,  operation,  and  maintenance  instructions  are  illustrated  for  such  personnel. 

Additionally,  the  antenna  should  be  inspected  by  qualified  personnel  to  verify  proper  installation, 

maintenance, and condition of equipment  as  described  in  Preventive  Maintenance.  The  basic 

equipment  and accessories are either manufactured or design controlled by 

Kratos Defense & Security 

Solutions, Inc.

The prerequisite information necessary for the 4.5m ESA can be found in this section. Furthermore, this section 

should  be  reviewed  BEFORE  performing  the  installation,  operation,  or  maintenance.  Warnings, 

recommended tools, and the antenna parts can be verified and/or determined with such a review. 

I.II Description

The  4.5m ESA  provides high gain and exceptional pattern characteristics. The electrical performance and 

exceptional versatility provides the ability to configure the antenna with your choice of transmit/receive as well 

as receive only, and for either linearly- or circularly-polarized C-Band, linearly-polarized Ku-Band, Hybrid C-/Ku-

Ban, or X-Band operation. Both pedestal and tripod mounts are available (motorization available for pedestal 

only).  The  versatility is provided at the time of initial purchase, as well as in  the future, as your satellite 

communication requirements evolve. 

NOTE:

 The scope of this manual covers the 

Manual

 

Tripod Mount ONLY

The segmented aluminum reflector panels are precision formed for accuracy and strength. The 6-piece reflector 

panel design ensures that the assembled reflector will maintain the extremely accurate surface contour and 

guaranteed performance without the need for reflector realignment. 
The versatile Tripod Mount features 164° of coarse Azimuth coverage in four overlapping ranges, and 90° coarse 

Elevation adjustment. This large range of adjustment provides the ability to view geostationary satellites from 

horizon-to-horizon, from any location within the continental United States. The broad mount leg spacing enables 

efficient load transfer to the foundation, providing additional mount rigidity. 
The Motorizable  Pedestal Mount features self-aligning bearings for the Elevation pivots, resulting in "zero" 

backlash. This mount can be operated manually, but has the ability to be upgraded for motorized operation, 

including step-tracking or SmarTrack

®

 applications. The motorizable mount type is indicated within the antenna 

type number as ES45MP or ES45MPJ. The addition of the letter “J” within the antenna type number indicates 

that the mount includes Azimuth/Elevation machine jackscrews, instead of corresponding Azimuth and Elevation 

strut assemblies. The Azimuth/Elevation jackscrews are equipped for integration with the optional motor drive 

Summary of Contents for ES45MP-1

Page 1: ...ation Operations Maintenance Manual Document OM45T Revision N Kratos Defense Security Solutions Inc Kratos Defense Security Solutions Inc 1120 Jupiter Road Suite 102 Plano Texas 75074 USA www KratosDe...

Page 2: ...port and we will provide this free of charge through an agreeable medium We expect all source code archives will be posted to public FTP servers At the time of this writing the exact address is not kn...

Page 3: ...6 4 0 Preventive Maintenance 17 4 1 General Cleaning 17 4 1 1 Electrical Parts 17 4 1 2 Mechanical parts 17 4 2 Inspections 18 4 2 1 Local Control Motor Drive Controller Inspection 18 4 2 2 Antenna In...

Page 4: ...ds 10 Figure 3 1 Pure Noise Signal on Spectrum Analyzer 13 Figure 3 2 Minimum Transponder Signal on Spectrum Analyzer 13 Figure 3 3 Antenna Radiation Pattern Topographical Diagram w Plan View 14 Figur...

Page 5: ...he antenna parts can be verified and or determined with such a review I II Description The 4 5m ESA provides high gain and exceptional pattern characteristics The electrical performance and exceptiona...

Page 6: ...f Kratos Defense Security Solutions Inc Installation Notice Installation maintenance or removal of the hardware described in this manual requires qualified and experienced personnel Kratos installatio...

Page 7: ...his manual Ensure all personnel understand apply these precautions in all phases of installation operation maintenance Failure to do so may result in loss of life KEEP AWAY FROM LIVE CIRCUITS Personne...

Page 8: ...e time when the unit is in operation or powered on as they may move without warning NEVER stand underneath any object while it is being lifted NEVER remove disable or exceed the unit s safety software...

Page 9: ...tallation of the 4 5m Earth Station Antenna NOTE the tools listed in the below table are subject to change without notice Consult assembly instruction documents drawings and or Kratos Tech Support if...

Page 10: ...INSTALLATION INSTRUCTIONS Figure 1 1a Figure 1 1b Bolts Shorter than 4 Diameters Bolts Longer than 4 Diameters A 325 hardware should be tightened according to the following tensioning procedure Step...

Page 11: ...formed it is important to refer to the appropriate drawing NOTE It is important to match up the appropriate drawings listed in the below table to the specific antenna type Refer to the Introduction Se...

Page 12: ...g assembly of the Azimuth Jackscrew ensure that the Azimuth Jackscrew assembly is in the fully retracted position During hoisting with crane of the Motor Jack Assembly do NOT attach any ropes to the S...

Page 13: ...screw is firmly tightened on the Strut Assembly as shown in Figure 100b Step 4 of 7 Remove the two indicated strut support setscrews and attach base angle to corresponding strut support using the supp...

Page 14: ...me occurs Return to the position yielding the greatest amplitude The maximum Azimuth excursion from the original setting should not exceed 1 5 degrees or the antenna may begin to access a different sa...

Page 15: ...was peaked on a side lobe in Azimuth it was appropriately aligned with the El axis go to Step 6 If the antenna was peaked on a side lobe in Elevation it was appropriately aligned with the Az axis go t...

Page 16: ...rather than maximizing the transponder of interest Figure 3 4 Polarization at 45 Degrees from Optimum Setting Step 9 of 9 With all 24 transponder signals of approximately equal amplitude appearing on...

Page 17: ...Assembly Step 1 of 3 Remove the Manual Actuator Assembly by first removing the hardware that secures the actuator to the base angle Store the manual actuator assembly and corresponding hardware in a...

Page 18: ...FORE proceeding Minor cleaning such as the removal of dust and loose foreign particles can be accomplished by one or all of the following methods Vacuuming Using a soft bristle brush or lint free clot...

Page 19: ...3 position selector switches Azimuth Slow Fast Elevation Slow fast and Polarization CCW CW for smooth operation Note that there is an audible click during actuation from Left to Center for each switch...

Page 20: ...Discoloration blistering or burns are evidence of overload s Measure the actual value s of any suspect electrical components as with a digital multimeter and compare against value s in the product s...

Page 21: ...eck off included voltage readings retaken to determine if proper voltage was available Current readings were also taken as a reference for future comparison to serve as a troubleshooting aid in determ...

Page 22: ...ler inner door and place the LOCAL REMOTE switch in the REMOTE position to return antenna control to the studio Then close and lock the outer local control motor drive controller door 4 3 Pedestal Mou...

Page 23: ...paint will not adhere to the surface Acetone will dissolve paint if applied heavily and rubbed vigorously Do not use bleach soap solutions or kerosene as it is difficult to remove the residue Allow th...

Page 24: ...4 as shown in the Lubrication Chart Table 5 1 may require you to remove the indicated drain plug if present and by using a measuring cup to collect and measure the amount of SHC624 oil that drains out...

Page 25: ...the motors may not function 5 2 Corrective Painting Instructions The following sections offer detailed instructions for corrective painting of particular surfaces on the Earth Station Antenna Please k...

Page 26: ...peratures will likely require cure times to be extended Allow the primer to dry thoroughly before applying the topcoat Application of the topcoat should be done based on the above instructions Table 5...

Page 27: ...g can also result in a destructive heat buildup and or operational failure Figure 5 1 Jac Jack Anti Backlash Procedure 5 4 Maintenance Kits The below table provides descriptions of and Kratos part num...

Page 28: ...ure all items arrive safe and in working order Despite these efforts equipment is at times received with damage or faults When this occurs it may be necessary to return some items to Kratos for either...

Page 29: ...information and or technical documentation Kratos Corporate Website www KratosDefense com Kratos Tech Support Phone 214 291 7659 Kratos Tech Support Email Kratosspacesupport kratosdefense com Kratos...

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