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KREMLIN REXSON

Page 3

Manual : 574.107.112

PICTOGRAMS

A

D

F

E

C

G

Nip hazard

Warning moving

elevator

Warning moving

parts

Warning moving

shovel

Do not exceed

this pressure

High pressure

hazard

H

J

L

K

M

Q

Relief or drain

valve

Warning hose

under pressure

Wear of glasses

is obligatory

Wear of gloves is

obligatory

Product vapor

hazard

Warning hot parts

or areas

N

P

R

Electrical hazard

Warning fire

hazards

Explosion

hazards

Grounding

Warning (User)

Warning serious

injuries

FIRE - EXPLOSION - SPARKS - STATIC ELECTRICITY HAZARDS

A poor earth connection, inadequate ventilation, sparks or static electricity can cause an
explosion or fire. to avoid these risks when using or servicing KREMLIN REXSON equipment,
the following safety procedures must be followed :

ensure a good earth connection and ground the parts to be handled i.e. solvents,
materials, components and equipment,

ensure adequate ventilation,

keep working area clean and free from waste solvents, chemicals, or solid waste i.e.
rags, paper and empty chemicals drums,

never use electrical switches / power if in an atmosphere of volatile solvent vapour,

stop working immediately in case of electrical arcs,

never store chemicals and solvents in the working area.

use paint whose flash point is the highest possible to prevent from any formation of gas
and inflammable vapours (refer to materials' safety instructions),

install a cover on the drums to reduce the diffusion of gas and vapours in the
spraybooth.

TOXIC PRODUCT HAZARDS

Toxic products or vapours can cause severe injury not only though contact with the body, but
also if the products are ingested or inhaled. It is imperative :

to know the material products and their risks,

notified or hazardous materials must be stored in accordance with the regulations,

the material must be stored in an appropriate container, never place materials in a
container where there is a risk of spillage or leakage,

a procedure must be applied for the safe disposal of waste material. It must comply with
all prevailing regulations and legislations of the country where the equipment is to be
used,

protective

clothing should

always

be

worn

in

compliance

with the

material

manufacturers' recommendations,

depending on the application and chemical safety instructions, safety glasses, hearing
protective earplug, gloves, foot wear, protective masks and possible breathing
equipment should be worn to comply with the regulations (Refer to chapter "Safety
equipment of KREMLIN selection guide).

Summary of Contents for 101 975 0101

Page 1: ...RANSLATION OF THE ORIGINAL MANUAL IMPORTANT Before assembly and start up please read and clearly understand all the documents relating to this equipment professional use only THE PICTURES AND DRAWINGS ARE NON CONTRACTUAL WE RESERVE THE RIGHT TO MAKE CHANGES WITHOUT PRIOR NOTICE KREMLIN REXSON l 150 avenue de Stalingrad 93 245 STAINS CEDEX France 33 0 1 49 40 25 25 Fax 33 0 1 48 26 07 16 www kremli...

Page 2: ... are the owner of our new equipment and we would like to take this opportunity to thank you To make sure your investment will provide full satisfaction special care has been taken by KREMLIN REXSON during all designing and manufacturing processes To obtain the best result safe and efficient operation of your equipment we advice you to read and make yourself familiar with this instruction and servi...

Page 3: ... to the suppliers warranty 2 SAFETY INSTRUCTIONS GENERAL SAFETY INSTRUCTIONS CAUTION The equipment can be dangerous if you do not follow our instructions concerning installation and servicing described in this manual and in accordance with applicable European standards and local national safety regulations Please carefully read all the instruction literature before operating your equipment Only tr...

Page 4: ...e of electrical arcs never store chemicals and solvents in the working area use paint whose flash point is the highest possible to prevent from any formation of gas and inflammable vapours refer to materials safety instructions install a cover on the drums to reduce the diffusion of gas and vapours in the spraybooth TOXIC PRODUCT HAZARDS Toxic products or vapours can cause severe injury not only t...

Page 5: ...y relief or drain valves fitted are in good working order HOSES Keep hoses out of circulation areas moving parts or hot surfaces Never expose product hoses to temperature higher than 60 C 140 F or lower than 0 C 32 F Never pull or use the hoses to move the equipment Tighten all fittings as well as the hoses before operating the equipment Check the hoses regularly change them if they are damaged Ne...

Page 6: ...als PUR PTFE PEEK PUR Max fluid pressure 400 bar 5801 psi Control air pressure From 4 to 6 bar from 58 to 87 psi Fluid inlet Female 3 8 G Fluid outlet Female M 10x100 Air fitting 2 elbows fitting model 2 7x4 Maximum fluid temperature 60 C 140 F Seat Steel carbide Weight 750 g 1 6 lb Nozzle Option 1 5 to 4 mm 2 holes Fitting for tube 4 6 or tube 2 7 4 Layout M10x1 2 screws H M6 2 holes M6 Fitting f...

Page 7: ...KREMLIN REXSON Page 6 Manual 574 107 112 5 EXPLODED VIEWS GUNS 101 975 0101 101 975 0201 GUNS 101 975 0102 101 975 0103 ...

Page 8: ...edle Nadel Aguja 1 22 203 569 Porte buse Nozzle holder Düsehalter Porta boquilla 1 SPECIFIC PARTS 101 975 0101 Ind Désignation Description Bezeichnung Denominación Qté 4 NCS NSS Joint Seal Dichtung Junta 1 6 210 803 Guide tige de piston Piston rod guide Kolbenstangenführung Guía eje de pistón 1 12 203 574 Couvercle Cover Deckel Tapa 1 13 933 151 221 Vis CHc 5x16 Screw CHc 5x16 Schraube CHc 5x16 To...

Page 9: ...16 Screw CHc 5x16 Schraube CHc 5x16 Tornillo CHc 5x16 4 14 953 010 014 Ecrou HM5 Nut HM5 Mutter HM5 Tuerca HM5 1 15 88 372 Rondelle M5 Washer M5 Scheibe M5 Arandela M5 1 6 210 804 Guide tige de piston Piston rod guide Kolbenstangesführung Guía de eje de pistón 1 23 NCS NSS Rondelle F F washer Stützring konkav Arandela H 1 24 NCS NSS Joint chevron PEEK PEEK chevron seal PEEK Packungsring Junta chev...

Page 10: ...S 8 REPLACEMENT OF THE NOZZLE Unscrew the nozzle from the nozzle holder 22 and remove the nozzle Clean the cover the threading of the gun head 2 and the threading of the nozzle holder with a dry rag Change the nozzle Screw the nozzle on the nozzle holder 9 DISASSEMBLY OF THE GUN FLUID PART Guards air motor cover coupling shields housings have been designed for safe use of the equipment The manufac...

Page 11: ... 975 0201 unscrew the opening closing indicator Take off the piston 10 use compressed air with a blower to inject air on the fitting 18 Orientate the outlet of the piston downwards and prevent the rod 19 from moving back to avoid damaging the seals Remove the spring 17 and take off the seal 16 Take off the rod 19 frontward and the seal 7 from the body 9 Clean the parts with a dry rag Check the par...

Page 12: ...ds Carry out the assembly on the reverse order of the disassembly Lubricate the movable parts of the fluid part with grease and the parts of the pneumatic part with light oil IMPORTANT For the guns 101 975 0101 and 101 975 0201 the seal 4 assembly is carried out by means of the tool The rod 19 assembly is carried out frontward of the body to prevent from damaging the seal 7 For the gun 101 975 020...

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