Kremlin-Rexson 104 115 0208, Instruction Manual

Page 1: ...04 115 0208 Manual 574 331 112 1210 Date 03 10 12 Supersede 15 07 09 Modif Update TRANSLATION OF THE ORIGINAL MANUAL IMPORTANT Before assembly and start up please read and clearly understand all the documents relating to this equipment professional use only THE PICTURES AND DRAWINGS ARE NON CONTRACTUAL WE RESERVE THE RIGHT TO MAKE CHANGES WITHOUT PRIOR NOTICE KREMLIN REXSON l 150 avenue de Staling...

Page 2: ...04 OPERATING PRINCIPLE 7 05 TECHNICAL FEATURES 8 06 INSTALLATION 11 07 MAINTENANCE 11 08 TROUBLESHOOTINGS 12 09 DISASSEMBLY ASSEMBLY 12 10 ELECTRIC DIAGRAM 20 11 PNEUMATIC DIAGRAM 22 ADDITIONAL DOCUMENTATIONS Volurex proportioning system Spare parts Doc 574 331 120 Inlet valve Doc 574 059 110 Proportioning part Doc 574 045 110 Outlet valve Doc 574 159 110 ...

Page 3: ...case of a problem arising with the equipment this must be in writing within ten days from the delivery date KREMLIN REXSON warrants all equipment manufactured bearing its name to be free from defect in material or workmanship for a period of 12 months one shift per day or 1800 hours 1 term reached from the date of delivery Work life is based on single shift working 8 hours per day Warranty claims ...

Page 4: ...sings have been designed for a safe use of the equipment The manufacturer will not be held responsible for bodily injury or failure and or damage to property due to removal or partial removal of the guards Never modify the equipment The parts and accessories supplied must be regularly inspected Defective or worn parts must be replaced Never exceed the equipment components maximum working pressure ...

Page 5: ...tion sparks or static electricity can cause an explosion or fire to avoid these risks when using or servicing KREMLIN REXSON equipment the following safety procedures must be followed ensure a good earth connection and ground the parts to be handled i e solvents materials components and equipment ensure adequate ventilation keep working area clean and free from waste solvents chemicals or solid wa...

Page 6: ...e that any relief or drain valves fitted are in good working order HOSES Keep hoses out of circulation areas moving parts or hot surfaces Never expose product hoses to temperature higher than 60 C 140 F or lower than 0 C 32 F Never pull or use the hoses to move the equipment Tighten all fittings as well as the hoses before operating the equipment Check the hoses regularly change them if they are d...

Page 7: ...ents with household wastes A correct disposal of the old equipment will help prevent negative consequences for the environment and health 03 DESCRIPTION The VOLUREX system consists of a Volurex proportioning gun and a control bay It is designed for dispensing materials beads silicone adhesive mastic for cold and hot extrusion The VOLUREX assembly is linked to a robot that ensures the displacement ...

Page 8: ...g from the fluid inlet 2 to enter into the chamber The electrovalve 1b enables the material from the chamber 3 to be extruded via the fluid outlet 7 OPERATING First position The piston 4 is downwards and the ball screw 5 upwards Filling The filling electrovalve 1a opens to let the material enter in via the fluid inlet 2 The fluid enters in the chamber 3 via the shutting group not represented The p...

Page 9: ... Cps VOLUREX Features 25 cc 50 cc 100 cc 150 cc Capacity cm3 25 50 100 150 Maxi fluid output cm3 mn 195 362 726 1090 Fluid application Hot extrusion Maximum inlet fluid pressure 200 bar 2900 psi Outlet pressure 200 bar 2900 psi 170 bar 2465 5 psi 85 bar 1233 psi 60 bar 870 psi Air pressure valve 6 bar 87 psi Motorization version Parvex Pressure sensor 0 200 bar 0 2900 psi 4 20 mA Maximum fluid tem...

Page 10: ...tions Fluid outlet outlet valve Threading model F10x100 Nozzle option Ø 0 8 to 8 Specific features of the proportioning system with outlet flange Fluid connections Fluid outlet outlet valve 1 2 Rc DIMENSIONS OF THE VOLUREX WITH OUTLET VALVE 119 84 209 166 88 60 99 140 179 32 4 632 596 120 20 244 224 194 673 24 78 ...

Page 11: ...Manual 574 331 112 DIMENSIONS OF THE VOLUREX WITH OUTLET FLANGE 209 40 64 80 60 12 61 105 120 20 540 1 2 Rc SORTIE 3 4 Rp ENTREE 2 vis CHc M6 2 pions de centrage 8 h11 OUTLET INLET 2 CHc M6 screws 2 Ø 8h11 centering pins ...

Page 12: ...acturer will not be held responsible for bodily injury or failure and or damage to property due to removal or partial removal of the guards DAILY PREVENTIVE MAINTENANCE Be certain the hoses are in good condition and that there is no leakage Drain the proportioning gun after a long duration shutdown Check the nozzle is clean and correctly tightened Clean it or change it clogging or bead fault MONTH...

Page 13: ...TINGS If a trouble occurs during the operating of the VOLUREX proportioning system the fault will be displayed on the bay display unit refer to bay instruction manual 09 DISASSEMBLY ASSEMBLY Guards air motor cover coupling shields housings have been designed for a safe use of the equipment The manufacturer will not be held responsible for bodily injury or failure and or damage to property due to r...

Page 14: ...stem Install the new valve slide it on the heated resistance then tighten the 4 screws Install the fluid supply hose and the air hoses Red hose top fitting closing of the valve Blue hose low fitting opening of the valve Place the installation into operation To disassemble assemble the valve refer to INLET VALVE documentation CHANGING OF THE OUTLET VALVE Disconnect the 2 air hoses red and blue Unsc...

Page 15: ... Unscrew the screws 13 BTR wrench n 5 and screw the 2 extractions screws 14 BTR wrench n 3 Remove the electric box 20 Take off the resistances 27 and the temperature drill 23 located on the proportioning body unscrewing the screw of the thimble rope BTR wrench n 3 Unscrew the 2 screws 8 that hold the fixing plate 6 and the proportioning body C BTR wrench n 4 10 11 12 15 16 9 C 27 25 26 23 24 20 21...

Page 16: ...ten the whole with that screw Grease the inside of the cylinder 5 and install the piston assembly into that cylinder Important Make it slide from downwards to upwards to prevent from damaging the seals of the piston Install the counter plate 6 Caution when mounting the plate 5 shoulder downwards Install the seals 9 and 8A at the bottom of the cylinder 5 Slide the whole in the sleeve 11 Applicate L...

Page 17: ...the stop 30 Hold the assembly to prevent it from rotating Take off the ball screw downwards When disassembling check if there is a play in the bearings Lubricate the ball screw KLUBER grease STABUTHERM GH 461 NEVER TAKE OFF THE BALL SCREW FROM THE NUT Install the new ball screw the stop 30 Tighten them with the screws 77 and 31 Reinstall the proportioning part the outlet valve or the outlet flange...

Page 18: ...icate the bearings the needle stop by means of the lubricator 113 Locate the new assembly on the proportioning system Make the assembly rotate manually before carrying on the assembly of the other components tie rod ball screw CHANGING THE POM SENSOR 61 48 91 92 93 94 95 58 54 46 47 45 67 70 66 62 68 65 55 49 56 57 59 61 63 74 72 73 60 76 Remove the connection plate 65 unscrewing the screws 67 Uns...

Page 19: ...e bearings 81 taking off the clips 82 Lubricate the bearings during the assembly 85 96 80 81 82 84 90 88 75 89 87 86 77 34 To change the rod 34 Unscrew the screws 90 Take off the plate 89 the spring 87 Unscrew the nut 86 The rod is screwed in the detection ring 75 During the assembly comply with the 214 mm 8 4 dimension between the end of the rod 34 and the detection ring 75 refer to drawing Appli...

Page 20: ...mp to the top of the slides and tighten the upper screws Move the cart checking if the bearings run Lubricate the rod 34 and reinstall the ball screw 32 Install it in the strap 84 Line up the different parts Install the plate 30 on the lower part of the ball screw and fix it with the screws 31 Reinstall the proportioning part the outlet valve and the inlet valve CHANGING THE ELECTROVALVES 91 Disco...

Page 21: ...KREMLIN REXSON 20 Manual 574 331 112 10 ELECTRIC DIAGRAM ...

Page 22: ...rvomotor motor with reducer 1 Refer to part numbers of the components in the Spare parts file Cabling of the HARTING plug Pin n Wire section mm2 Description 1 0 14 0 37 Pressure sensor supply 24V 2 0 14 0 37 Pressure sensor measure signal 3 0 14 0 37 Pressure sensor shield 4 1 POM microswitch blue wire 8 1 POM microswitch blue wire 5 0 14 0 37 Inductive proximity sensor brown wire 6 0 14 0 37 Indu...

Page 23: ...DIAGRAM Ind Description 1 Inlet valve 2 Elbow air fitting 3 White air tube Ø 2 7x4 4 White air tube Ø 4x6 5 Sleeve 6 Y air tube 7 Straight air connector 8 Electro distributor ind 91 in ED 9 Red air tube Ø 2 7x4 10 Outlet valve 11 Blue air tube Ø 2 7x4 ...