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INSTRUCTION MANUAL

CYCLOMIX

TM

CYCLOMIX

TM

PH

MIXING MACHINE

Manual : 0804 573.171.112

Date : 8/04/08 – Supersede : 9/01/06

Modif.: "Use the auto-wash" added (page 25)

KREMLIN REXSON

– 150, avenue de Stalingrad

93 245 - STAINS CEDEX - FRANCE

Téléphone : 33 (0)1 49 40 25 25 Fax : 33 (0)1 48 26 07 16

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Summary of Contents for Cyclomix

Page 1: ...OMIXTM PH MIXING MACHINE Manual 0804 573 171 112 Date 8 04 08 Supersede 9 01 06 Modif Use the auto wash added page 25 KREMLIN REXSON 150 avenue de Stalingrad 93 245 STAINS CEDEX FRANCE Téléphone 33 0 1 49 40 25 25 Fax 33 0 1 48 26 07 16 ...

Page 2: ... PROGRAMMING 15 AUTHORIZATION 16 LIST OF THE PARAMETERS 17 EXPLANATION OF THE PARAMETERS 18 GUN PRIMING 20 BASE FLUSHING 20 11 INDICATIONS GIVEN BY THE LED 21 12 BATCH 21 13 TEST 21 14 WEEK END FLUSHING OR PRODUCTION FLUSHING 22 15 OTHER MENUS 23 AUTOMATIC MENU 23 AUTO WASH MENU 25 16 MAINTENANCE 27 17 TROUBLESHOOTING 28 DIAGNOSTICS 29 18 DISASSEMBLY REASSEMBLY 33 MIXER 33 PILOTED VALVES FLUID VAL...

Page 3: ...ns on March 1st 2003 Daniel TRAGUS President 2 GENERAL SAFETY INSTRUCTIONS The CYCLOMIXTM mixing machine shall be installed outside the explosive area It shall be in a safe area non explosive area according to the ATEX directive refer to 6 WARNING Any misuse of the equipment or accessories can damage them result in serious body injury fire or explosion hazard and reduce the equipment working life ...

Page 4: ... with the pump components Use the appropriate solvent for the material being sprayed to increase the equipment working life GUN Never wipe the end of the tip with the fingers Always depressurize air and fluid hoses before carrying out any servicing on the gun Never point the spray gun at anyone or at any part of the body CYCLOMIXTM Â Do not install the machine in an explosive area It shall be in a...

Page 5: ...ic equipments Please according to local rules and do not throw the old equipments with household wastes A correct disposal of the old equipment will help prevent negative consequences for the environment and health 3 DESCRIPTION The CYCLOMIXTM mixing machine is designed for applying paints or two component varnishes solvent or water based It is available for 3 technologies of application air spray...

Page 6: ...Connecting support plate inlets 5 Air regulator 18 Connecting support plate outlets 6 Gauge 19 Mains supply unit 230V T 7 Automaton PLC 20 Cord grip robot interface unit 8 Supply 21 Cord grip STD9 box supply 9 Electrovalve 22 Beaker support test valves 10 Flowmeter 23 Beaker support gun 11 Pressure switch 24 Airmix filter in line 12 Color changer 25 Air filters 13 Meter IN0 IN1 automaton PLC inlet...

Page 7: ...keyboard enables to have access to the essential functionalities ON OFF FLUSHING PRODUCTION The informations relating to the operating of the machine real time display of the ratio of the consumption can be read on the LCD screen The CYCLOMIXTM saves continuously the instantaneous consumptions of base catalyst and solvent as well as the total consumptions and the emissions of Volatile Organic Comp...

Page 8: ...ed on a base constant flow The catalyst flow is injected low in frequency and regulated in pressure The injection is made directly into the base flux at the mixer level The automaton PLC checks continuously the mixing ratio and if it notices a fault that it cannot correct an alarm is activated The machine goes on safety mode SB B VP4 VTA CA CB A SA VP6 VP2B VP3 VP1 VP2A MEL VP1 Base solvent pilote...

Page 9: ...able from 0 6 1 to 20 1 BASE volume CATALYST volume from 166 to 5 Measure precision 1 Mixed fluid flow from 50 to 1500 cm3 mn Fluid viscosity from 30 to 5000 cps OPTIONAL Auto wash Remote control box 6 INSTALLATION The CYCLOMIXTM mixing machine must be installed outside the spray booth Check the mains voltage and the voltage of the CYCLOMIXTM machine The CYCLOMIXTM must be connected to a clean and...

Page 10: ...connecting support plate fluid and solvent of the machine A B SA and SB In the standard version 6 screens come with filters They must be adapted to the material to be mixed and changed if necessary refer to Spare parts B A Z1 Z2 Z2 1m 1m 1 2 3 4 5 8 B R1 B SB A SA 6 6 7 7 A Explosive area area 1 Z1 or area 2 Z2 spray booth 4 BASE pump B Non explosive area safe area 5 SOLVENT pump base 1 CYCLOMIXTM...

Page 11: ...eys control the different work phases of the CYCLOMIXTM refer to menus These keys enable the shift in the PARAMETER menu 0 9 Digital keypad these keys enable to enter the values of the parameters SWITCHING ON THE MACHINE The placing of the system into operation requires that the BASE CATALYST and SOLVENT DRUMS are full enough to ensure the production Connect the gun before placing the system into ...

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