KROHNE OPTIBATCH 4011 C, Handbook

Page 1: ...ng OPTIBATCH 4011 C OPTIBATCH 4011 C OPTIBATCH 4011 C OPTIBATCH 4011 C Handbook Handbook Handbook Handbook KROHNE 11 2015 4000868403 MA OPTIBATCH R03 en MA_OPTIBATCH_en_151103_4000868403_R03 book Page 1 Tuesday November 3 2015 5 21 PM ...

Page 2: ...thorisation of KROHNE Messtechnik GmbH Subject to change without notice 2 OPTIBATCH 4011 C www krohne com 11 2015 4000868403 MA OPTIBATCH R03 en Copyright 2015 by KROHNE Messtechnik GmbH Ludwig Krohne Str 5 47058 Duisburg Germany IMPRINT MA_OPTIBATCH_en_151103_4000868403_R03 book Page 2 Tuesday November 3 2015 5 21 PM ...

Page 3: ...elivery 9 2 2 Device description 9 3 Installation 10 3 1 Storage 10 3 2 General notes on installation 10 3 3 Mounting restrictions 11 3 3 1 General installation principles 11 3 3 2 Carousel installation 12 3 3 3 3A and EHEDG approval 13 3 3 4 Flow direction 13 3 3 5 Lumberg connector 14 4 Electrical connections 15 4 1 Safety instructions 15 4 2 Lumberg connections 15 4 3 Power supply 17 4 4 Schema...

Page 4: ...manufacturer 27 6 3 1 General information 27 6 3 2 Form for copying to accompany a returned device 28 6 4 Disposal 28 7 Technical data 29 7 1 Measuring principle 29 7 2 Technical data 31 7 3 Measuring accuracy 34 7 4 Pressure drop 35 7 5 Dimensions and weights 37 7 5 1 Dimensions 37 7 5 2 Weights 38 8 Notes 39 MA_OPTIBATCH_en_151103_4000868403_R03 book Page 4 Tuesday November 3 2015 5 21 PM ...

Page 5: ...evice carries the CE mark 1 3 Associated documents This handbook should be read in conjunction with relevant documents in relation to hazardous areas communications concentration corrosion 1 4 Dirty gas Dirty gas is gas that carries sand or other solid particles Dirty gas causes excessive wear to the primary measuring tube that can eventually result in complete tube failure In some situations tube...

Page 6: ...by e mail may involve gaps in security It is not possible to protect such data completely against access by third parties We hereby expressly prohibit the use of the contact data published as part of our duty to publish an imprint for the purpose of sending us any advertising or informational materials that we have not expressly requested 1 5 2 Disclaimer The manufacturer will not be liable for an...

Page 7: ...mage to the device it is essential that you read the information in this document and observe applicable national standards safety requirements and accident prevention regulations If this document is not in your native language and if you have any problems understanding the text we advise you to contact your local office for assistance The manufacturer can not accept responsibility for any damage ...

Page 8: ...n partial disregard of this warning can lead to serious health problems and even death There is also the risk of seriously damaging the device or parts of the operator s plant WARNING Disregarding this safety warning even if only in part poses the risk of serious health problems There is also the risk of damaging the device or parts of the operator s plant CAUTION Disregarding these instructions c...

Page 9: ...ter 2 Carton 3 Documentation 4 CD ROM and calibration certificate CAUTION Responsibility for the use of the measuring devices with regard to suitability intended use and corrosion resistance of the used materials against the measured fluid lies solely with the operator INFORMATION This device is a Group 1 Class A device as specified within CISPR11 2009 It is intended for use in industrial environm...

Page 10: ...l notes on installation INFORMATION Inspect the packaging carefully for damages or signs of rough handling Report damage to the carrier and to the local office of the manufacturer INFORMATION Do a check of the packing list to make sure that you have all the elements given in the order INFORMATION Look at the device nameplate to ensure that the device is delivered according to your order Check for ...

Page 11: ... is full at all times 4 Do not let the flow fall in the process pipework Low process flow will cause a measuring error 5 If the meter has been installed with an open ended down pipe Install an orifice plate or restrictor 1 to make sure that the pipework remains full during measurement A fast acting batch or shut off valve 2 should also be installed downstream of the meter 6 It is recommended that ...

Page 12: ...e installed at an angle DO NOT exceed the maximum offset angle If the maximum angle is exceeded the meter will not self drain Figure 3 2 Carousel installation 1 Typical installation 2 Installation showing the maximum offset angle which is 12º from the vertical MA_OPTIBATCH_en_151103_4000868403_R03 book Page 12 Tuesday November 3 2015 5 21 PM ...

Page 13: ...tation The manufacturer also recommends that you refer to EHEDG www ehedg org document number 8 HYGIENIC EQUIPMENT DESIGN CRITERIA 3 3 4 Flow direction With the orientation of the meter as shown in the illustration Lumberg connector offset to the right the factory set flow direction is left to right If the meter has been intalled with the process flow running from right to left the flow direction ...

Page 14: ...www krohne com 11 2015 4000868403 MA OPTIBATCH R03 en 3 3 5 Lumberg connector Lumberg connector orientation 1 Flow direction 2 Lumberg connector 3 Keyway MA_OPTIBATCH_en_151103_4000868403_R03 book Page 14 Tuesday November 3 2015 5 21 PM ...

Page 15: ...ut with the power disconnected Take note of the voltage data on the nameplate DANGER Observe the national regulations for electrical installations DANGER For devices used in hazardous areas additional safety notes apply please refer to the Ex documentation WARNING Observe without fail the local occupational health and safety regulations Any work done on the electrical components of the measuring d...

Page 16: ... might use a different pin colour configuration If you are not using the Lumburg flying lead use the first two columns in the table to assign the correct function to each pin Lumberg plug and flying lead Pin Function Colour 1 PSU 24 V White 2 RS485 A Brown 3 RS485 B Green 4 PSU 0 V Yellow 5 Pulse Grey 6 Pulse Pink 7 N C Blue 8 N C Screen MA_OPTIBATCH_en_151103_4000868403_R03 book Page 16 Tuesday N...

Page 17: ...rohne com 11 2015 4000868403 MA OPTIBATCH R03 en 4 3 Power supply 1 Connection plug pin 1 2 Connection plug pin 4 3 Meter 4 Protected extra low voltage PELV power supply MA_OPTIBATCH_en_151103_4000868403_R03 book Page 17 Tuesday November 3 2015 5 21 PM ...

Page 18: ...A Input B Ground 1 Connection plug pin 5 2 Connection plug pin 6 3 Galvanically isolated pulse output of the meter 4 Load resistor See table for typical values 5 Batch processor or PLC sink input with an impedance greater than 10 kΩ Input Load resistor 5 V TTL input 330 Ω 10 24 V input 1 kΩ MA_OPTIBATCH_en_151103_4000868403_R03 book Page 18 Tuesday November 3 2015 5 21 PM ...

Page 19: ...input 10 24 V A V B Input 1 Connection plug pin 5 2 Connection plug pin 6 3 Galvanically isolated passive pulse output of the meter 4 Load resistor Typical value is 1 kΩ 5 PLC source input with an impedance greater than 10 kΩ MA_OPTIBATCH_en_151103_4000868403_R03 book Page 19 Tuesday November 3 2015 5 21 PM ...

Page 20: ...the converter Launch Toolbox but DO NOT try to connect to the meter Connect the meter to the power supply Select either Connection Connect or Connection Auto Connect to connect Toolbox to the meter This MUST be done within 10 seconds of energising the meter INFORMATION When the meter is in configuration mode the pulse output is not available 1 Personal computer or laptop 2 Toolbox software CD 3 Co...

Page 21: ...dialogue box will open Select the Port you wish to connect through The default values for Baud Rate Parity Stop Bits and Slave ID are shown Select OK or Cancel i Toolbox will connect to the meter 1 Connection Port 2 Baud Rate 3 Parity 4 Stop Bits 5 Slave ID 6 Cancel button 7 OK button MA_OPTIBATCH_en_151103_4000868403_R03 book Page 21 Tuesday November 3 2015 5 21 PM ...

Page 22: ...sh to connect through Select OK or Cancel i Toolbox will connect to the meter 5 1 3 Connection dialogue While Toolbox is connecting to the meter the dialogue box will show the progress If you want to stop the connection process use the Cancel Cancel Cancel Cancel button When the connection has been made the dialogue box will close 1 Connection port 2 Cancel button 3 OK button 1 Connection progress...

Page 23: ...necessary to change output parameters it is recommended that only Frequency and Pulse Quantity are changed 1 Output tab 2 Frequency sets the maximum pulse frequency to 1 kHz or 10 kHz mass or volume 3 Pulse Quantity sets the quantity of each pulse The units are the same as for Mass Total MA_OPTIBATCH_en_151103_4000868403_R03 book Page 23 Tuesday November 3 2015 5 21 PM ...

Page 24: ...ng Ringing High speed valves can cause unwanted tube vibrations that result in surges in the signal amplitude This effect is refered to as ringing 1 Setup tab 2 Suppression time 3 Low Flow Threshold 4 Suppression Cut Off 5 Flow Direction MA_OPTIBATCH_en_151103_4000868403_R03 book Page 24 Tuesday November 3 2015 5 21 PM ...

Page 25: ... measurement In some applications the ringing might be above the Low Flow Threshold Low Flow Threshold 1 Zero line 2 Low Flow Threshold 3 Mass flow 4 Valve shut off 5 Ringing Excessive ringing 1 Ringing above Low Flow Threshold Suppression Cut Off 1 Suppression Cut Off 2 Suppression Time 1 MA_OPTIBATCH_en_151103_4000868403_R03 book Page 25 Tuesday November 3 2015 5 21 PM ...

Page 26: ...w Direction Flow Direction parameter can be changed to Backwards Backwards Backwards Backwards 5 1 6 Zero calibration The meter is supplied with a factory set zero calibration but in certain circumstances it might be necessary to re set the zero calibration These might be where the highest accuracy is required with very low flow rates extreme process conditions for example where the meter is being...

Page 27: ...t any problems INFORMATION For more precise information please contact your local sales office CAUTION Should you nevertheless need to return a device for inspection or repair please pay strict attention to the following points Due to statutory regulations on environmental protection and safeguarding the health and safety of the personnel the manufacturer may only handle test and repair returned d...

Page 28: ... CAUTION Disposal must be carried out in accordance with legislation applicable in your country Separate collection of WEEE Waste Electrical and Electronic Equipment in the European Union Separate collection of WEEE Waste Electrical and Electronic Equipment in the European Union Separate collection of WEEE Waste Electrical and Electronic Equipment in the European Union Separate collection of WEEE ...

Page 29: ...o measuring tubes 1 a drive coil 2 and two sensors 3 and 4 that are positioned either side of the drive coil Meter from the side showing tube layout 1 Measuring tubes 2 Drive coil 3 Sensor 1 4 Sensor 2 Static meter not energised and with no flow 1 Measuring tubes 2 Drive coil 3 Sensor 1 4 Sensor 2 MA_OPTIBATCH_en_151103_4000868403_R03 book Page 29 Tuesday November 3 2015 5 21 PM ...

Page 30: ...iolis effect causes a phase shift in the sine wave that is detected by the two sensors This phase shift is directly proportional to the mass flow Density measurement is made by evaluation of the frequency of vibration and temperature measurement is made using a Pt500 sensor Energised meter 1 Measuring tubes 2 Direction of oscilation 3 Sine wave Energised meter with process flow 1 Process flow 2 Si...

Page 31: ...ing tube Variants Variants Variants Variants Compact version Integral converter Measuring accuracy Mass Mass Mass Mass Qnom x 0 1 Q 0 15 of actual measured flow rate Q Qnom x 0 1 0 1 of actual measured flow rate zero stability Volume Volume Volume Volume Qnom x 0 1 Q 0 2 of actual measured flow rate Q Qnom x 0 1 0 15 of actual measured flow rate zero stability Zero stability Zero stability Zero st...

Page 32: ...uid properties Fluid properties Permissible physical condition Liquids Permissible gas content volume Contact manufacturer for information Permissible solid content volume Contact manufacturer for information Protection category acc to EN 60529 IP 67 NEMA 6 Installation conditions Inlet runs None required Outlet runs None required Materials Stainless Steel meter Stainless Steel meter Stainless Ste...

Page 33: ...ements Pulse width Selectable 1 kHz or 10 kHz symmetrical pulse Factory set according to customer requirements Connection External voltage Uext 30 VDC 24 VAC Load rating Imax 20 mA Configuration Function MODBUS connection for programming and configuration of full process parameters using software supplied Note MODBUS and pulse frequency output can not be used simutaneously Type RS485 Modbus RTU Ap...

Page 34: ...easuring error is obtained from the combined effects of accuracy and zero stability Reference conditions X Flow rate Y Measuring error Product Water Temperature 20 C 68 F Operating pressure 1 barg 14 5 psig 0 5 0 45 0 4 0 35 0 3 0 25 0 2 0 15 0 1 0 05 0 MA_OPTIBATCH_en_151103_4000868403_R03 book Page 34 Tuesday November 3 2015 5 21 PM ...

Page 35: ...03 en 7 4 Pressure drop Reference conditions Metric Metric Metric Metric X Mass flow kg min Y Pressure barg 1 S08 2 S10 3 S15 Meter Product Temperature OPTIBATCH S08 Water 20ºC OPTIBATCH S10 OPTIBATCH S15 MA_OPTIBATCH_en_151103_4000868403_R03 book Page 35 Tuesday November 3 2015 5 21 PM ...

Page 36: ...CH R03 en Reference conditions Imperial Imperial Imperial Imperial X Mass flow lb min Y Pressure psig 1 S08 2 S10 3 S15 Meter Product Temperature OPTIBATCH S08 Water 68ºF OPTIBATCH S10 OPTIBATCH S15 1 MA_OPTIBATCH_en_151103_4000868403_R03 book Page 36 Tuesday November 3 2015 5 21 PM ...

Page 37: ...nic flange Meter S08 S10 S15 Connection DN20 DIN11864 2 DN20 DIN11864 2 DN20 DIN11864 2 mm inches mm inches mm inches A 15 0 59 15 0 59 15 0 59 B 270 10 6 270 10 6 270 10 6 C 112 4 4 112 4 4 112 4 4 D 189 7 44 189 7 44 189 7 44 E 59 5 2 34 59 5 2 34 59 5 2 34 MA_OPTIBATCH_en_151103_4000868403_R03 book Page 37 Tuesday November 3 2015 5 21 PM ...

Page 38: ... DN15 Tri Clover DN15 Clamp DIN32676 DN20 Clamp DIN32676 DN25 Clamp DIN32676 DN15 IDF Clamp A type DN20 Tri Clover DN25 Tri Clover DN25 Clamp ISO2852 DN25 RJT DN25 SMS mm A 333 333 B 144 144 C 189 189 D 59 5 59 5 inches A 13 1 13 1 B 5 7 5 7 C 7 44 7 44 D 2 34 2 34 Meter S08 S10 S15 kg lb kg lb kg lb 2 9 6 38 2 9 6 38 2 9 6 38 MA_OPTIBATCH_en_151103_4000868403_R03 book Page 38 Tuesday November 3 2...

Page 39: ...NOTES 8 39 OPTIBATCH 4011 C www krohne com 11 2015 4000868403 MA OPTIBATCH R03 en Notes MA_OPTIBATCH_en_151103_4000868403_R03 book Page 39 Tuesday November 3 2015 5 21 PM ...

Page 40: ...GmbH Ludwig Krohne Str 5 47058 Duisburg Germany Tel 49 203 301 0 Fax 49 203 301 10389 info krohne com KROHNE 11 2015 4000868403 MA OPTIBATCH R03 en Subject to change without notice The current list of all KROHNE contacts and addresses can be found at www krohne com MA_OPTIBATCH_en_151103_4000868403_R03 book Page 40 Tuesday November 3 2015 5 21 PM ...