KROHNE OPTISONIC 7060, Electrical & Mechanical Installation Manual

Page 1: ...KROHNE 10 2006 730962 31 00 Ultrasonic Flowmeters OPTISONIC 7060 Electrical mechanical installation manual...

Page 2: ...General Notes 19 3 1 1 Delivery 19 3 1 2 Transport and Storage 20 3 2 Assembly 20 3 3 Mechanical Installation 21 3 3 1 Choosing flanges seals and other parts 22 3 3 2 Mounting the OPTISONIC 7060 to th...

Page 3: ...erminal assignments ATEX 47 8 2 Converter terminal assignments CSA 48 Product Liability and warranty Responsibility for suitability and intented use of these ultrasonic flowmeters rests solely with th...

Page 4: ...ckage includes the following documents Operating Instructions OPTISONIC 7060 this document Documentation CD Option for trained staff only Service Manual OPTISONIC 7060 Software Manual MEPAFLOW IV Symb...

Page 5: ...mmunity EN Euro Norm European Standard Ex Potentially explosive atmosphere hazardous area HART Communication interface IEC International Electrotechnical Commission norm normalised standard condition...

Page 6: ...y possible dangers and to take preventive action in due time Skilled persons shall have precise knowledge of process specific dangers e g due to the effects of hot toxic and pressurised gases gas liqu...

Page 7: ...compliance with the safety requirements set forth in the European Pressure Equipment Directive 97 23 EC Any relevant information has been taken into account for the particular application as specifie...

Page 8: ...meter body Concealed cabling As a result this measuring system is extremely robust and provides maximum accuracy even under extremely harsh operating conditions Its compact design also provides prote...

Page 9: ...imum flowrate Meter size m s ft s m3 h ft3 h m3 h ft3 h m3 h ft3 h DN 50 2 57 187 402 14197 212 7486 74 7 1 249 DN 65 2 5 57 187 680 24014 357 12607 4 11 9 417 DN 80 3 57 187 1000 35315 540 19070 18 6...

Page 10: ...0227 Measuring rate 20 measurements s Interfaces MODBUS RS 485 ASCII protocol for parameterisation measured value inquiry and diagnosis 9600 8 N 1 Explosion protection Europe II 2G EEx de ib ia IIA or...

Page 11: ...processing unit Fig 2 3 OPTISONIC 7060 1 Converter 2 Flange 3 Flowmeter body 4 Indication of positive flow direction 5 Transducer holder 2 3 1 Meter Body The meter body consists of a section for moun...

Page 12: ...ith a PC or standardised process control system Event logging The current volume counter value fault warning and power failure alarms are stored in a see Section battery buffered data memory FRAM alon...

Page 13: ...ower supply and field connections are located on the back of the CONVERTER in a separate terminal box see Section 3 4 4 The electronics units are mounted in a housing certified to EN 50018 or IEC 6007...

Page 14: ...uring accurately If the cause for the fault ceases to exist the system returns to Measurement mode automatically Any operating modes are recorded in the logbook together with their respective activati...

Page 15: ...standard the LCD shows the two major counters one for each direction of flow Changes in the logbook status are indicated by a flashing character at the far right end of the first line of the display...

Page 16: ...ation time Note When setting the parameters take into account plausible conditions for normal operation in particular temperature stratification 6 dB Warning AGC Deviation The absolute difference betw...

Page 17: ...e after password input or back from the configuration mode to the measurement mode Parameter modifications that affect the measured values may have been carried out Activated password level Volume cou...

Page 18: ...nt signal 4 20 mA fault current signal at configuration or malfunction DO 1 51 52 Measured value frequency signal Direction of flow Malfunction Check requested Warning DO 2 41 42 Measured value freque...

Page 19: ...flanges Any damage must be documented and reported to the manufacturer immediately Also check the consignment for completeness The standard scope of delivery comprises OPTISONIC 7060 measuring system...

Page 20: ...articularly important that the internal diameters of the meter body and adjacent pipelines are identical Fixing bolts nuts and flange seals used must be suited to the operational conditions and comply...

Page 21: ...of the flowmeter For bidirectional use inlet and outlet section at both sides of the meter body shall be of identical independent of the configuration used see Fig 3 3 The temperature measuring point...

Page 22: ...the pipeline using the hoisting gear Only use the hoisting eyes provided to lift and transport the device If you use lifting straps wrap them around the meter body Important The hoisting eyes are des...

Page 23: ...od conditions for cable routing see Fig 3 4 A stop on the housing prevents the CONVERTER from being turned more than 330 This aims to protect the cables from the meter body from damage Fig 3 4 Positio...

Page 24: ...ety instructions given in Section 1 when carrying out any installation work Installation work shall only be carried out by trained staff and in accordance with the relevant regulations issued by the o...

Page 25: ...cable Twisted pair shielded impedance approx 120 Connect shielding at other end to ground terminal Min max cross sectional area 2 x 0 5 mm 2 Maximum cable length 100 m at 0 5 mm 200 m at 1 5 mm Do not...

Page 26: ...using the insulation resistance tester Important The test voltage applied would seriously damage the electronics unit Reconnect all cables after the loop resistance test Important In non intrinsically...

Page 27: ...r housing cover Loosen the securing bracket using a 3 mm Allan key Turn the rear housing cover in a counter clockwise direction and take it off A schematic wiring diagram is provided on the inside of...

Page 28: ...ER 1 Power supply 2x1 5mm2 UYCY or equivalent 2 Digital output current output 4 x 2 x 0 5 mm2 UYCY TP or equivalent 3 Modbus 4 x 2 x 0 5 mm2 UYCY TP or equivalent 4 HSK K cable glands M20 x 1 5 plasti...

Page 29: ...bit Baud rate to be set through software 4 Digital output D0 1 Passive 51 52 fmax 6 kHz pulse duration 0 05 s 1 s Range Freely selectable number of pulses per volume unit closed 0 V UCEL 2 V 2 mA ICE...

Page 30: ...tection e where the field connections are intrinsically safe i The user must decide which variant to use taking into account EN 60079 14 A combination of intrinsically safe and non intrinsically safe...

Page 31: ...are black If connections are wired with intrinsically safe circuits it is recommended to replace these with the light blue cable connections RAL 5015 provided For the temperature class according to th...

Page 32: ...OPTISONIC 7060 Electrical mechanical installation manual 730962 31 00 page 32 of 52 Fig 3 9 Explosion protection of the OPTISONIC 7060 components 1 Power supply 2 I O connections...

Page 33: ...0 mA RS 485 Terminals 81 82 Characteristic curve linear Uo 5 88 V Io 313 mA Po 460 mW Co 1000 F 43 F Lo 1 5 0 2 mH UI 10 V II 275 mA PI 1420 mW UB 5 V IB 175 mA PROFIBUS PA Terminals 33 34 UI 30 V II...

Page 34: ...al regulations such as In the USA the device must be installed in accordance with NEC ANSI NFPA 70 and ANSI ISA RP 12 6 In Canada the conditions according to CEC part 1 apply Exchanging components imp...

Page 35: ...ont cover is kept closed or using the buttons while the front cover is open see Fig 8 2 Important When the CONVERTER housing is open there is no EMC protection or protection against electric shock Fig...

Page 36: ...reset the error volume counter Magnetic pen operation The ENTER function is executed when you hold the pen on the DATA ENTER control panel for at least 2 s Button operation The ENTER function is execu...

Page 37: ...OPTISONIC 7060 Electrical mechanical installation manual 730962 31 00 page 37 of 52...

Page 38: ...OPTISONIC 7060 Electrical mechanical installation manual 730962 31 00 page 38 of 52...

Page 39: ...ted LCD content If this configuration is active the two display contents are shown alternately display changes every 5 s Display Operating volume flow rate forward reverse Forward volume counter value...

Page 40: ...onfiguration mode to the measurement mode Parameter modifications that affect the measured values may have been carried out Activated password level Set clock I Date and or time register of the real t...

Page 41: ...ore than one path must be substituted by the replacement value calculation routine or the activated adaptive path failure compensation is not yet active System error E Safe operation of the system is...

Page 42: ...s flow meter Checking without PC and MEPAFLOW IV control and diagnosis software The information listed below is shown directly on the LCD of the OPTISONIC 7060 for details on the menu structure and op...

Page 43: ...the OPTISONIC 7060 is installed will be pressure tested with a liquid water the following precautions must be taken to prevent the transducers from getting wet The transducers must be removed Blindsto...

Page 44: ...ical velocity of sound value can be calculated by analysing the gas or recording the pressure and temperature during log measurement Implausible measurements can then be indicated by comparing theoret...

Page 45: ...y and the current process pressure Permanently less than 10 dB Possible sources of interference include electrical noise caused by bad contacts on the connectors or sources of acoustic interference su...

Page 46: ...idual paths Transducer or electronics fault Replace the transducer s see service manual Note Temperature stratification can result in differences between the individual paths especially with very low...

Page 47: ...nstallation manual 730962 31 00 page 47 of 52 8 ATEX CSA converter terminal assignment 8 1 Converter terminal assignments ATEX Fig 8 1 Terminal assignment in accordance with ATEX IIA Fig 8 2 Terminal...

Page 48: ...ical mechanical installation manual 730962 31 00 page 48 of 52 8 2 Converter terminal assignments CSA Fig 8 3 Terminal assignment in accordance with CSA Group D Fig 8 4 Terminal assignment in accordan...

Page 49: ...OPTISONIC 7060 Electrical mechanical installation manual 730962 31 00 page 49 of 52 Fig 8 5 Control drawing CSA 781 00 02 page 1...

Page 50: ...OPTISONIC 7060 Electrical mechanical installation manual 730962 31 00 page 50 of 52 Fig 8 6 Control drawing CSA 781 00 02 page 2...

Page 51: ...OPTISONIC 7060 Electrical mechanical installation manual 730962 31 00 page 51 of 52 Fig 8 7 Control drawing CSA 781 00 02 page 3...

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