background image

2 Safety

6 of 28

4EYS / 4EYT

1974.91/01-EN

2.3 Intended use

This product must only be operated within the limit values stated in the technical
product literature for the ambient temperature, fluid handled, speed, density,
pressure, temperature and in compliance with any other instructions provided in
the operating manual or other applicable documents.

The product must not be used in potentially explosive atmospheres.

2.4 Personnel qualification and training

 All personnel involved must be fully qualified to install, operate, maintain and
inspect the product this manual refers to.

The responsibilities, competence and supervision of all personnel involved in
transport, installation, operation, maintenance and inspection must be clearly
defined by the operator.

Deficits in knowledge must be rectified by means of training and instruction
provided by sufficiently trained specialist personnel. If required, the operator can
commission the manufacturer/supplier to train the personnel.

 Training on the product must always be supervised by specialist technical
personnel.

2.5 Consequences and risks caused by non-compliance with this manual

Non-compliance with these operating instructions will lead to forfeiture of
warranty cover and of any and all rights to claims for damages.

Non-compliance can, for example, have the following consequences:

– Hazards to persons due to electrical, thermal, mechanical and chemical

effects and explosions

– Failure of important product functions

– Failure of prescribed maintenance and servicing practices

– Hazard to the environment due to leakage of hazardous substances

2.6 Safety awareness

In addition to the safety information contained in this operating manual and the
intended use, the following safety regulations shall be complied with:

Accident prevention, health regulations and safety regulations

Explosion protection regulations

Safety regulations for handling hazardous substances

Applicable standards, directives and laws

2.7 Safety information for the user/operator

Fit protective equipment (e.g. contact guards) supplied by the operator for hot,
cold or moving parts, and check that the equipment functions properly.

Do not remove any protective equipment (e.g. contact guards) during operation.

Provide the personnel with protective equipment and make sure it is used.

Contain leakages of hazardous fluids (e.g. explosive, toxic, hot) so as to avoid any
danger to persons and the environment. Observe all legal requirements.

The design of mechanical seals always produces a small amount of leakage.

Higher leakage may occur especially in the running-in phase. The leakage must
be drained off in a controlled way

Summary of Contents for 4EYS

Page 1: ...KSB Mechanical Seal 4EYS 4EYT Installation Operating Manual...

Page 2: ...nts provided herein must neither be distributed copied reproduced edited or processed for any other purpose nor otherwise transmitted published or made available to a third party without the manufactu...

Page 3: ...sport 8 3 3 Storage preservation 8 3 4 Return to supplier 9 3 5 Disposal 10 4 Description 11 4 1 General description 11 4 2 Designation 11 4 3 Materials 11 4 4 Design details 11 4 5 Configuration and...

Page 4: ...hnical personnel 1 3 Other applicable documents Table 1 Overview of other applicable documents Document Contents Data sheet Description of the technical data of the pump set in which the mechanical se...

Page 5: ...us injury Electrical hazard In conjunction with one of the signal words this symbol indicates a hazard involving electrical voltage and identifies information about protection against electrical volta...

Page 6: ...ty cover and of any and all rights to claims for damages Non compliance can for example have the following consequences Hazards to persons due to electrical thermal mechanical and chemical effects and...

Page 7: ...ambient temperature Pump pressure must have been released and the pump must have been drained When taking the pump set out of service always adhere to the procedure described in the manual Decontamina...

Page 8: ...ontractual agreement CAUTION Removing transport locks too early Damage to previously locked components during transport If transport locks are fitted do not remove them too early 3 3 Storage preservat...

Page 9: ...ree and vermin free If properly stored indoors the equipment is protected for a maximum of 36 months New mechanical seals are supplied by our factory duly prepared for storage 3 4 Return to supplier 1...

Page 10: ...fluid and any fluid residues Wear safety clothing and a protective mask if required Observe all legal regulations on the disposal of fluids posing a health hazard 1 Dismantle the mechanical seal Colle...

Page 11: ...ingle spring L Direction of rotation anti clockwise R Direction of rotation clockwise 0 Anti twist lock of mating ring 0 Without lock 1 With lock 4EYS Type series type 4EYS Overall length N specially...

Page 12: ...1 by springs 9 O rings 5 and 6 are fitted for secondary sealing On type series 4EYT thrust ring 7 engages with primary ring 2 and torque transmitting element 8 forcing them to rotate with the shaft w...

Page 13: ...rease Kl ber Asonic HQ 72 102 are used for elastomers that do not serve to transmit the torque Examples are mating rings with an anti twist lock or primary rings that move axially relative to the pump...

Page 14: ...ling the mechanical seal The mechanical seal and assembly aids are on hand The relevant documentation for installing the mechanical seal is being observed The back pull out unit has been removed from...

Page 15: ...tion of the installation work The operating manual for the pump is on hand The mechanical seal is accessible The components have been placed down and secured in a horizontal position NOTE If any disma...

Page 16: ...he mechanical seal CAUTION Excessive rise in temperature Damage to the mechanical seal Dry running or damage to the elastomers incrustations at the seal faces etc Shut down the pump as described in th...

Page 17: ...documents NOTE The following values are limits that depend on the seal face materials and elastomer materials As the characteristics influence each other operation at minimum maximum limits is not po...

Page 18: ...operation includes regular checks of the temperature and leakage drainage and of the mechanical seal s buffer fluid pressure and fill level When a system maintenance inspection or pump maintenance ins...

Page 19: ...ghts to claims for damages NOTE For any failures you cannot remedy or whose cause cannot be identified contact the responsible KSB service centre What to do in the event of a failure Determine and doc...

Page 20: ...seal 4EYS 475 472 900 904 412 52 412 53 474 477 550 485 Fig 3 Sectional view left A A right B B B A B A Fig 4 Cross section axis Table 8 List of components Part No Description Part No Description 412...

Page 21: ...485 472 475 932 474 477 412 53 Fig 5 Sectional drawing A A Fig 6 Cross section axis Table 9 List of components Part No Description Part No Description 412 53 O ring 477 Spring 472 Primary ring 485 Tor...

Page 22: ...10 2 5 52 5 033 47 42 48 16 55 45 10 2 5 56 5 048 64 59 66 16 5 60 48 5 11 5 2 6 63 5 5 To determine the safety distance between rotating and stationary components these dimensions are recommended as...

Page 23: ...34 7 To determine the safety distance between rotating and stationary components these dimensions are recommended as maximum dimensions 8 The mechanical seal manufacturer may supply a mechanical seal...

Page 24: ...bearing ring carrier plain bearing inner rotor has been removed from the pump and cleaned In cases of containment shroud leakage the outer rotor bearing bracket lantern leakage barrier and bearing bra...

Page 25: ...11 Designation 11 Disposal 10 E Event of damage 4 K Key to safety symbols markings 5 O Other applicable documents 4 P Personnel 6 Q Qualification 6 R Return to supplier 9 S Safety 5 Safety awareness 6...

Page 26: ......

Page 27: ......

Page 28: ...KSB SE Co KGaA Johann Klein Stra e 9 67227 Frankenthal Germany Tel 49 6233 86 0 www ksb com 1974 91 01 EN 05069122...

Reviews: