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KTM 1190 Adventure R EU, Owner'S Manual

The KTM 1190 Adventure R EU Owner's Manual is available for free download from 88.208.23.73:8080. This comprehensive manual provides detailed instructions on operating and maintaining your KTM 1190 Adventure R EU, ensuring a safe and enjoyable riding experience. Access the manual now and unleash the full potential of your adventure bike.

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INDEX

231

"Favorites"

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55

"Fuel Cons"

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68

"General Info"

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57

"Heat Grip"

menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60

"Heat Grips"

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69

indicator lamps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52

"Language"

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66

"Load"

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104

"Load"

menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61

matrix display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
menu overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
message on the matrix display . . . . . . . . . . . . . . . . . . . . 53

"MTC"

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60

overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50

"Pressure"

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67

segment display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
service display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55

"Set Favorites"

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58

"Settings"

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59

shift warning light . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54

"Shift Light"

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69

"Temp"

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67

"TPMS"

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57

"Trip 1"

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56

"Trip 2"

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56

"Warning"

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59

Combination switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

33

overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

Coolant level

compensating tank, checking . . . . . . . . . . . . . . . . . . . . 186
compensating tank, correcting . . . . . . . . . . . . . . . . . . . 187

Customer service

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

D

Driver's seat

adjusting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109
removing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108

E

Electric starter button

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

Emergency OFF switch

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

Engine

running in . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84

Engine guard

installing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 135

Engine guards

removing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 134

Engine number

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

Engine oil

adding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 196
changing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 192

Engine oil level

checking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 191

Engine sprocket

checking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 114

Summary of Contents for 1190 Adventure R EU

Page 1: ...OWNER S MANUAL 2016 1190 Adventure Art no 3213388en ...

Page 2: ......

Page 3: ...inor differences due to develop ments in design cannot be ruled out completely All specifications are non binding KTM Sportmotorcycle GmbH specifically reserves the right to modify or delete technical specifications prices colors forms materials services designs equipment etc without prior notice and without specifying reasons to adapt these to local conditions as well as to stop production of a p...

Page 4: ...ner ISO 9001 12 100 6061 According to the international quality management standard ISO 9001 KTM uses quality assurance processes that lead to the maximum possible quality of the products Issued by TÜV Management Service KTM Sportmotorcycle GmbH 5230 Mattighofen Austria This document is valid for the following models 1190 Adventure US F9975P4 F9975P5 ...

Page 5: ...ehicle front left side vehicle differs slightly from photo 24 4 2 View of vehicle rear right example 26 5 SERIAL NUMBERS 28 5 1 Chassis number 28 5 2 Type label 28 5 3 Key number 29 5 4 Engine number 30 5 5 Fork part number 30 5 6 Shock absorber article number 31 6 CONTROLS 32 6 1 Clutch lever 32 6 2 Hand brake lever 32 6 3 Throttle grip 33 6 4 Switches on the left side of the handlebar 33 6 4 1 C...

Page 6: ...onal 57 7 9 6 Set Favorites 58 7 9 7 Settings 59 7 9 8 Warning 59 7 9 9 Heat Grip optional 60 7 9 10 MTC ABS 60 7 9 11 Load 61 7 9 12 Damping 61 7 9 13 Drive Mode 62 7 9 14 Menu overview 64 7 9 15 Language 66 7 9 16 Distance 66 7 9 17 Temp 67 7 9 18 Pressure 67 7 9 19 Fuel Cons 68 7 9 20 Clock Date 68 7 9 21 Shift Light 69 7 9 22 Heat Grip 69 7 9 23 DRL 70 8 ERGONOMICS 71 8 1 Adjusting the driver ...

Page 7: ...3 6 Mounting the driver s seat 109 13 7 Checking for chain dirt 109 13 8 Cleaning the chain 110 13 9 Checking the chain tension 111 13 10 Adjusting the chain tension 112 13 11 Checking the chain rear sprocket and engine sprocket 114 13 12 Checking correcting the fluid level of the hydraulic clutch 117 13 13 Checking the steering head bearing play 118 13 14 Removing the bottom triple clamp cover 12...

Page 8: ...t 174 16 9 Changing the low beam bulb 175 16 10 Changing the high beam bulb 176 16 11 Changing the turn signal bulb 178 16 12 Checking the headlight setting 179 16 13 Adjusting the headlight range 180 16 14 Activating deactivating the ignition key 181 17 COOLING SYSTEM 186 17 1 Checking the coolant level in the compensating tank 186 17 2 Correcting the coolant level in the compensating tank 187 18...

Page 9: ...bsorber 215 23 9 Chassis tightening torques 216 24 SUBSTANCES 220 25 AUXILIARY SUBSTANCES 223 26 STANDARDS 225 27 INDEX OF SPECIAL TERMS 226 28 LIST OF ABBREVIATIONS 227 29 LISY OF SYMBOLS 228 29 1 Red symbols 228 29 2 Yellow and orange symbols 228 29 3 Green and blue symbols 228 INDEX 230 ...

Page 10: ...ith this symbol requires specialist knowledge and technical understanding In the interest of your own safety have these jobs performed by an authorized KTM workshop There your motorcycle will be optimally cared for by specially trained experts using the specialist tools required Indicates a page reference more information is provided on the specified page Indicates information with more details or...

Page 11: ...s document are explained below Specific name Identifies a proprietary name Name Identifies a protected name Brand Identifies a brand available on the open market Underlined terms Refer to technical details of the vehicle or indicate technical terms that are explained in the glossary ...

Page 12: ...roads in the homologated version 2 2 Safety advice A number of safety instructions need to be followed to operate the vehicle safely Therefore read this manual carefully The safety instruc tions are highlighted in the text and are referred to at the relevant passages Info The vehicle has various information and warning labels at prominent locations Do not remove information warning labels If they ...

Page 13: ... that is likely to lead to fatal or serious injury if the appropriate measures are not taken Caution Indicates a danger that may lead to minor injuries if the appropriate measures are not taken Note Indicates a danger that will lead to considerable machine and material damage if the appropriate measures are not taken Warning Indicates a danger that will lead to environmental damage if the appropri...

Page 14: ...2 SAFETY ADVICE 12 2 4 Overview of labels H00378 10 ...

Page 15: ...ing up 2 Information on emission control 3 USA type label 4 Technical Information 5 Information on chain tension 6 Canada type label 7 Information on noise emission M00574 01 Information on starting up K00330 01 Information on emission control ...

Page 16: ...2 SAFETY ADVICE 14 K00331 01 USA type label M00579 01 Technical Information ...

Page 17: ...2 SAFETY ADVICE 15 M00580 01 Information on chain tension K00332 01 Canada type label ...

Page 18: ...Inc To contact NHTSA you may either call the Auto Safety Hotline toll free at 1 888 327 4236 or visit the website www nhtsa dot gov or write to NHTSA Headquarters 1200 New Jersey Avenue SE West Building Washington DC 20590 You can also obtain other informa tion about motor vehicle safety from the Hotline 2 6 Noise emission warranty KTM Sportmotorcycle AG warrants that this exhaust system at the ti...

Page 19: ...Victorin Saint Bruno QC J3V 6B7 Phone 450 441 4451 x 4250 www ktmcanada com Different rights may apply according to national or regional legislation 2 9 Tampering warning Tampering with the noise control system is prohibited Federal law prohibits the following acts or the causing thereof 1 The removal or rendering inoperative by any person other than for purposes of maintenance repair or replaceme...

Page 20: ...sness and or death When running the engine always make sure there is sufficient ventilation and do not start or run the engine in an enclosed space without an effective exhaust extraction system Warning Danger of burns Some vehicle components become very hot when the vehicle is operated Do not touch hot components such as exhaust system radiator engine shock absorber and the brake system Allow the...

Page 21: ...here thread lockers are used on screw connections e g Loctite follow the instructions for use from the manufacturer Parts that you want to reuse following repairs and servicing should be cleaned and checked for damage and wear Change damaged or worn parts Following repairs or servicing the vehicle must be checked for roadworthiness 2 13 Environment If you use your motorcycle responsibly you can en...

Page 22: ... then will you find out how to customize the vehicle ideally for your own use and how you can protect yourself from injury Keep the Owner s Manual in an accessible place to enable you to refer to it as needed If you would like to know more about the vehicle or have questions on the material you read please contact an authorized KTM dealer The Owner s Manual is an important component of the vehicle...

Page 23: ...rd Improper handling of fuel is a danger to the environment Do not allow fuel to get into the ground water the ground or the sewage system Use operating and auxiliary substances such as fuel and lubricants as specified in the Owner s Manual 3 3 Spare parts accessories For your own safety only use spare parts and accessory products that are approved and or recommended by KTM and have them installed...

Page 24: ...place worn parts before the interval listed in the service schedule is reached It is imperative that you adhere to the stipulated run in times and service intervals If you observe these exactly you will ensure a much longer service life for your motorcycle 3 5 Figures The figures contained in the manual may depict special equipment In the interest of clarity some components may be shown disassembl...

Page 25: ...23 ...

Page 26: ...4 VIEW OF VEHICLE 24 4 1 View of vehicle front left side vehicle differs slightly from photo H00376 10 ...

Page 27: ...essories p 40 2 Clutch lever p 32 3 Seat lock p 45 4 Grab handles p 45 5 Luggage rack plate p 46 6 Passenger footrest p 46 7 Center stand p 49 8 Rider footrests p 76 9 Shift lever p 47 10 Side stand p 48 11 Level viewer engine oil 12 Fuel cocks p 43 ...

Page 28: ...4 VIEW OF VEHICLE 26 4 2 View of vehicle rear right example H00377 10 ...

Page 29: ...witch p 33 2 Filler cap 3 Ignition steering lock p 38 4 Electric starter button p 37 4 Emergency OFF switch p 37 5 Throttle grip p 33 6 Hand brake lever p 32 7 Storage compartment 8 Cooling system compensating tank 9 Foot brake lever p 48 ...

Page 30: ...he chassis number is stamped on the bottom right of the frame behind the steering head The chassis number is also shown on the type label 5 2 Type label 0 0 1 1 402174 10 Type label USA is affixed to the frame behind the steering head at the top right ...

Page 31: ...10 The key number Code number can be found on the KEYCODECARD Info You need the key number to order a spare key Keep the KEYCODECARD in a safe place Use the orange programming key to activate and deactivate the black ignition key Keep the orange programming key in a safe place it must only be used for learning and programming functions ...

Page 32: ...SERIAL NUMBERS 30 5 4 Engine number 402296 10 The engine number is stamped on the right side of the engine 5 5 Fork part number 402295 10 The fork part number is stamped on the inner side of the fork stub ...

Page 33: ...5 SERIAL NUMBERS 31 5 6 Shock absorber article number 402297 10 Option With EDS The shock absorber article number is printed on a sticker on the shock absorber case under the spring ...

Page 34: ... self adjusting 6 2 Hand brake lever S00215 10 The hand brake lever is fitted on the right side of the handlebar The hand brake lever is used to activate both the front brake and rear brake at the same time Info When the ABSmode offroad is switched on only the front brake is activated When ABS is switched off only the front brake is activated ...

Page 35: ... 4 Switches on the left side of the handlebar 6 4 1 Combination switch The combination switch is fitted on the left side of the handlebar M00547 10 Overview of the left combination switch 1 Light switch p 34 2 Hazard warning flasher switch p 34 3 Menu switch p 35 4 Turn signal switch p 35 5 Horn button p 36 ...

Page 36: ...n 6 4 3 Hazard warning flasher switch 602606 10 The hazard warning flasher switch is fitted on the combination switch on the left The hazard warning flasher is used to indicate emergency situations Info The hazard warning flasher can be activated or deactivated while the ignition is switched on or up to 60 seconds after the ignition is switched off Only keep the hazard warning flasher activated as...

Page 37: ...S00217 10 The turn signal switch is fitted on the combination switch on the left Possible states Turn signal off Push the turn signal switch toward the switch housing Left turn signal on Turn signal switch pressed to the left The turn signal switch returns automatically to the central position after use Right turn signal on Turn signal switch pressed to the right The turn signal switch returns aut...

Page 38: ... at least 10 seconds and 150 meters of riding distance the turn signal is switched off If the vehicle is stationary both counters are stopped If the turn signal switch is reactivated both counters are reset 6 4 6 Horn button S00218 10 The horn button is fitted on the combination switch on the left Possible states Horn button in basic position Horn button pressed The horn is operated in this positi...

Page 39: ...ted a running engine stops and a non running engine cannot be started A message appears on the matrix display Emergency OFF switch on This position is required for operation the igni tion circuit is closed 6 5 2 Electric starter button S00221 10 The electric starter button is fitted on the right side of the handlebar Possible states Electric starter button in basic position Electric starter button...

Page 40: ...rcuit is closed and the engine can be started Steering locked In this position the ignition circuit is interrupted and the steering locked The black ignition key can be removed 6 7 immobilizer 401815 10 The electronic immobilizer secures the vehicle against unauthorized use The immobilizer is activated automatically and the engine electronics are locked when the ignition key is withdrawn The immob...

Page 41: ...CODECARD can be ordered from an authorized KTM workshop they need to be activated for use 6 8 Locking the steering Note Danger of damage The parked vehicle may roll away or fall over Always place the vehicle on a firm and even surface 400732 01 Park the vehicle Turn the handlebar all the way to the left Insert the key into the ignition handlebar lock press in and turn to the left Remove the key St...

Page 42: ...right Remove the key You can now steer the bike again 6 10 Socket for electrical accessories S00383 10 Socket for electrical accessories is fitted to the left of the combination instrument It is connected to permanent positive and fuse protected Socket for electrical accessories Voltage 12 V Maximum current con sumption 10 A ...

Page 43: ... must not come into contact with the skin eyes or clothing Do not breathe in the fuel vapors If contact occurs with the eyes rinse with water immediately and contact a physician Immediately clean contaminated areas on the skin with soap and water If fuel is swallowed contact a physician immediately Change clothing that has been contaminated with fuel Store fuel properly in a suitable canister and ...

Page 44: ...key breakage To take pressure off of the ignition key push down on the filler cap Damaged igni tion keys must be replaced Turn ignition key clockwise Fold open filler cap 6 12 Closing the filler cap S00352 10 Fold down filler cap Turn ignition key clockwise ...

Page 45: ...fuel Immediately clean contaminated areas on the skin with soap and water Remove ignition key and close cover 6 13 Fuel cocks G00588 10 A fuel cock is located on each side of the fuel tank Info The fuel cocks must always be open during operation The fuel cocks are only closed to remove the fuel tank Possible states Fuel cocks are closed A level equalization cannot take place and fuel cannot flow o...

Page 46: ...6 14 Opening the storage compartment S00385 10 Press lock in the direction of the arrow and lift the cover at the same time 6 15 Closing the storage compartment S00385 11 Press cover downward The lock engages audibly ...

Page 47: ... Seat lock 602614 10 Option With EDS The seat lock is located on the left side of the vehicle It can be unlocked using the ignition key 6 17 Grab handles M00550 10 The passenger can hold onto grab handles during the trip ...

Page 48: ... rack plate may not be loaded with more than the specified weight Maximum permissible load on luggage rack plate 8 kg 18 lb Info Note the information provided by the luggage manufacturer 6 19 Passenger footrest S00234 10 The passenger footrests are foldable Possible states Passenger footrest folded in For operation without a passenger Passenger footrest folded out For operation with a passenger ...

Page 49: ...ONTROLS 47 6 20 Shift lever 402299 10 The shift lever is fitted on the left side of the engine 402299 11 The gear positions can be seen in the figure The idle position is between the first and second gears ...

Page 50: ...ide stand is used for parking the motorcycle Info The side stand must be folded up during motorcycle use The side stand is coupled with the safety starting system See the instructions in the Stopping parking chapter Possible states Side stand folded out The vehicle can be supported on the side stand The safety starting system is active Side stand folded in This position is mandatory when riding th...

Page 51: ...6 CONTROLS 49 6 23 Center stand Option Center stand 402031 10 In addition to the side stand the vehicle is equipped with a center stand ...

Page 52: ...strument is activated when the ignition is switched on Info The brightness of the displays is controlled by a brightness sensor in the combina tion instrument Test The segment display the indicator lamps and the tachometer are briefly activated for a function test The welcome text and information on the next service p 55 appear on the matrix dis play Info If the battery was disconnected the time a...

Page 53: ...eneral warning lamp lights up among the indicator lamps p 52 the corre sponding message appears in the matrix display The SET button is used to confirm receipt of the information and the message is cleared Messages appear 10 s 7 4 Segment display L02903 10 1 Fuel level 2 Time 3 Unit for the speedometer 4 Gear display 5 Speed 6 Drive Mode p 189 7 Coolant temperature 8 Set load status only with EDS ...

Page 54: ...play The left turn signal lamp flashes green simultaneously with the turn signal The left turn signal is switched on The idle indicator lamp lights up green The transmission is shifted to idle The right turn signal lamp flashes green simultaneously with the turn signal The right turn signal is switched on The engine warning lamp lights up flashes yellow The engine control unit has detected a fault...

Page 55: ... pressure is too low Switch off the engine immediately Contact an authorized KTM workshop Engine oil level The engine oil level is too low Check the engine oil level and correct it Tire air pressure The tire pressure is incorrect or the system has failed Check the tire air pressure Lighting system An element of the lighting system has failed Change the faulty light or visit an authorized KTM works...

Page 56: ...p when the transmission should be shifted In the Shift Light menu the engine speed for the shift warning light can be set The shift warning light flashes over RPM1 and lights up continuously over RPM2 Info In 6th gear the shift warning light is deactivated when the engine is warm after the first service The shift warning light can be turned on and off in the Settings menu Engine oil temperature 35...

Page 57: ...he exact service intervals can be found in the service schedule 7 9 Matrix display menu 7 9 1 Favorites 401988 01 Press the UP or DOWN button until the Favorites menu appears on the matrix display Pressing the SET button opens the menu Press the UP or DOWN button to select the menu item and activate it with the SET but ton Pressing the BACK button twice always opens the Favorites menu In the Favor...

Page 58: ...e range with the fuel reserve Press and hold the button for 3 5 seconds All entries in the Trip 1 menu are cleared 7 9 3 Trip 2 L02907 01 Press the UP or DOWN button until the Trip 2 menu appears on the matrix display Trip 2 shows the distance since the last reset such as between two refueling stops Trip 2 runs continuously and counts the distance up to 9999 Ø Speed 2 indicates the average speed b...

Page 59: ...908 01 Warning Danger of accidents The tire pressure control system does not eliminate the necessity to check the tires before going on a ride To avoid false alarms the tire pressure values are evaluated over a period of several minutes Check the tire pressure before every ride Correct the tire pressure if the tire pressure deviates from the specified value Even if the tire pressure values are cor...

Page 60: ...s the tire air pressure at the front RW indicates the tire air pressure at the rear 7 9 6 Set Favorites 401991 01 Condition The vehicle is stationary Press the UP or DOWN button until the Set Favorites menu appears on the matrix dis play Pressing the SET button opens the menu Press the UP or DOWN button to select the menu Press the SET button to set the menu for quick selection In the Set Favorite...

Page 61: ...its or various values are made in the Settings menu Some functions can be enabled or disabled 7 9 8 Warning L01435 10 Condition Message or warning Press the UP or DOWN button until the Warning menu appears on the matrix display Pressing the SET button opens the menu Use the UP or DOWN button to navigate through the warnings In the Warning menu warnings that occurred are displayed and stored until ...

Page 62: ... Press theUP or DOWN button until the MTC ABS menu appears on the matrix display In the MTC ABS menu MTC and ABS can be switched off In ABS mode a choice can be made between Road and Offroad Info After the ignition is switched on motorcycle traction control and ABS are enabled again When the Offroad ABS mode is enabled ABS only controls the front wheel The rear wheel is not controlled by ABS and m...

Page 63: ... select a load status Press the SET button to confirm the selection In the Load menu you can choose between four load states 7 9 12 Damping 401831 01 Condition Model with EDS Press the UP or DOWN button until the Damping menu appears on the matrix display Pressing the SET button opens the menu Use the UP or DOWN button to navigate through the menu The SET button can be used to adjust the damping I...

Page 64: ...ngs that are coordinated with each other SPORT homologated performance with very direct response the traction control allows greater slip on the rear wheel STREET homologated performance with very direct response the traction control allows normal slip on the rear wheel RAIN reduced homologated performance for better ridability the traction control allows normal slip on the rear wheel OFFROAD redu...

Page 65: ...63 ...

Page 66: ...7 COMBINATION INSTRUMENT 64 7 9 14 Menu overview L02902 01 ...

Page 67: ...5 KTM start screen Menu buttons Favorites Trip 1 Trip 2 General Info TPMS optional Set Favorites Settings Warning only active if there are messages Heat Grip optional MTC ABS Load model with EDS Damping model with EDS Drive Mode ...

Page 68: ... language The menu languages are English German Italian French and Spanish 7 9 16 Distance L01439 11 Condition The vehicle is stationary Press the UP or DOWN button until the Settings menu appears on the matrix display Pressing the SET button opens the menu Press the UP or DOWN button until Distance is highlighted in black on the matrix dis play Pressing the SET button again sets the unit of measu...

Page 69: ...x display Pressing the SET button again sets the unit of measure Select C or F for the temperature indicator 7 9 18 Pressure L01439 13 Condition The vehicle is stationary Press the UP or DOWN button until the Settings menu appears on the matrix display Pressing the SET button opens the menu Press the UP or DOWN button until Pressure is highlighted in black on the matrix dis play Pressing the SET b...

Page 70: ...asure Select one of the available consumption displays 7 9 20 Clock Date 401990 01 Condition The vehicle is stationary Press the UP or DOWN button until the Settings menu appears on the matrix display Pressing the SET button opens the menu Press the UP or DOWN button until Clock Date is highlighted in black on the matrix dis play Pressing the SET button again opens the menu Use the UP or DOWN butt...

Page 71: ...o set the engine speed for the shift warning light When the engine speed reaches RPM 1 the shift warning light flashes When the engine speed reaches RPM 2 the shift warning light lights up continuously Switch the Shift Light function on or off 7 9 22 Heat Grip L01439 15 Condition The vehicle is stationary Press the UP or DOWN button until the Settings menu appears on the matrix display Pressing th...

Page 72: ...u appears on the matrix display Pressing the SET button opens the menu Press the UP or DOWN button until DRL is highlighted in black on the matrix display Pressing the SET button again switches daytime running light on or off Switch the daytime running light on or off Info Note the legal regulations regarding the daytime running light ...

Page 73: ...seat to the fuel tank at the recesses and push the driver s seat down and forward at the same time 401679 10 Alternative 2 Attach the driver s seat to the fuel tank at the recesses and push the driver s seat up and forward at the same time Finally check that the driver s seat is correctly mounted Finishing work Mount the passenger seat p 108 ...

Page 74: ...Adjusting the handlebar position Warning Danger of accidents Handlebar breakage If the handlebar is bent or straightened it will cause material fatigue and the handlebar can break Always replace handlebar 308080 01 Remove screws Remove the handlebar clamps Remove the handlebar and lay it to one side Info Cover the components to protect them against damage Do not bend the cables and lines Remove sc...

Page 75: ...osition the left and right handlebar supports evenly Position the handlebar Info Make sure the cables and wiring are positioned correctly Position the handlebar clamps Mount and evenly tighten screws Guideline Screw handlebar clamp M8 20 Nm 14 8 lbf ft Info Make sure the gap widths are even ...

Page 76: ...8 ERGONOMICS 74 8 4 Adjusting the wind shield S00344 10 Pull the clamping lever in the direction of the arrow The windshield is unlocked S00345 01 Move the wind shield in the required position ...

Page 77: ...r to your hand size by turning adjusting screw Info Turn the adjusting screw clockwise to increase the distance between the clutch lever and the handlebar Turn the adjusting screw counterclockwise to decrease the distance between the clutch lever and the handlebar The range of adjustment is limited Turn the adjusting screw by hand only and do not apply any force Do not make any adjustments while r...

Page 78: ... hand brake lever to your hand size by turning adjusting wheel Info Push the hand brake lever forward and turn the adjusting wheel Do not make any adjustments while riding 8 7 Rider footrests 602622 10 The rider footrests can be mounted in one of two positions Possible states Rider footrests low Rider footrests high ...

Page 79: ...for the left and right sides M00643 10 Remove screw The foot brake lever swings up to the stop M00644 10 Remove cotter pin with washer Carefully remove the pin of the rider footrest Info The spring is under high tension and can pop out when the pin is removed Take off the rider footrest with the spring ...

Page 80: ...RGONOMICS 78 M00645 10 Remove screws 602625 01 Adjust the footrest bracket to the desired position M00645 10 Mount and tighten screws Guideline Screw front footrest bracket M8 25 Nm 18 4 lbf ft Loctite 243 ...

Page 81: ...ke lever Mount and tighten screw Guideline Screw ball joint of push rod on foot brake cylinder M6 10 Nm 7 4 lbf ft Loctite 243 8 9 Checking the basic position of the shift lever Info When driving the shift lever must not touch the driver s boot when in the basic position When the shift lever keeps touching the boot the transmission will be subject to an excessive load ...

Page 82: ...edge of your boot and the shift lever Distance between shift lever and upper edge of boot 10 20 mm 0 39 0 79 in If the distance does not meet specifications Adjust the basic position of the shift lever p 80 8 10 Adjusting the basic position of the shift lever 402299 12 Remove screw with washers and take off shift lever ...

Page 83: ...cedure Locate and tighten screw with washers Guideline Screw shift lever M6 18 Nm 13 3 lbf ft Loctite 243 8 11 Adjusting the basic position of the foot brake lever 602628 10 Disconnect spring Loosen nut Remove screw To adjust the basic position of the foot brake lever to individual requirements turn ball joint accordingly Info The range of adjustment is limited The screw must be screwed into the b...

Page 84: ...8 ERGONOMICS 82 Mount and tighten screw Guideline Screw ball joint of push rod on foot brake cylinder M6 10 Nm 7 4 lbf ft Loctite 243 Attach spring ...

Page 85: ...f crashing Poor vehicle handling due to different tire tread patterns on front and rear wheels The front and rear wheels must be fitted with tires with similar tread patterns to prevent loss of control over the vehicle Warning Danger of accidents Uncontrollable handling characteristic due to non approved and or non recommended tires wheels Only tires wheels approved by KTM and with the correspondi...

Page 86: ...andover Before your first trip read the entire Owner s Manual carefully Get to know the controls Adjust the motorcycle to your requirements as described in the Ergonomics chapter Get used to handling the motorcycle on a suitable piece of land before making a longer trip Try also to ride as slowly as possible and in a standing position to get a better feeling for the motorcycle Hold the handlebar f...

Page 87: ...ure suitcase and tank rucksack according to the manufacturer s instructions Warning Danger of accidents Unstable handling characteristics at high speed Adapt your speed according to your payload Ride more slowly if your motorcycle is loaded with cases or other baggage Maximum speed with luggage 150 km h 93 2 mph Warning Danger of accidents Risk of breakage of suitcase system If you have fitted sui...

Page 88: ... A hot exhaust system can burn baggage Fasten your baggage in such a way that it cannot be burned or singed by the hot exhaust system If you are carrying baggage make sure it is fixed firmly as close as possible to the center of the vehicle and ensure even weight distri bution between the front and rear wheels Do not exceed the maximum permitted total weight and the axle loads Guideline Maximum pe...

Page 89: ...142 Check the front brake linings p 142 Check the rear brake linings p 145 Check that the brake system is functioning properly Check the coolant level in the compensating tank p 186 Check the chain for dirt p 109 Check the chain tension p 111 Check the tire condition p 157 Check the tire air pressure p 159 Check the spoke tension p 160 Check the settings of all controls and ensure that they can be...

Page 90: ...e damaged Never operate the vehicle with a discharged battery or without a battery Note Engine failure High engine speeds in cold engines have a negative effect on the service life of the engine Always warm up the engine at low engine speeds M00553 01 Press the emergency OFF switch to the position ON Switch on the ignition by turning the black ignition key to the position ON After you switch on th...

Page 91: ...nsmission is in neutral or if the clutch lever is pulled when a gear is engaged If the side stand is folded out and you shift into gear the engine stops Remove the motorcycle from the center stand or side stand 10 3 Starting off Pull the clutch lever engage 1st gear release the clutch lever slowly and simultaneously open the throttle carefully 10 4 Shifting riding Warning Danger of accidents Abrup...

Page 92: ...g the minimum age of passengers Warning Danger of accidents Danger of accidents caused by dangerous driving Comply with traffic regulations and ride defensively and foresightedly to detect sources of danger early on Warning Danger of accidents Reduced road grip with cold tires On every journey take the first miles carefully at moderate speed until the tires reach operating temperature and optimal ...

Page 93: ... vehicle as usual before preparing for use Note Engine failure Unfiltered intake air has a negative effect on the service life of the engine Never operate the vehicle without an air filter as dust and dirt will enter the engine and lead to increased wear Note Engine failure Overheating of engine If the coolant temperature warning lamp lights up stop and switch off the engine Allow the engine to co...

Page 94: ...t and accelerate very carefully To shift down brake if necessary and close the throttle at the same time Pull the clutch lever and shift into a lower gear release the clutch lever slowly and open the throttle or shift again If the engine stalls e g at a crossroads just pull the clutch lever and press the elec tric starter button You do not have to shift into neutral Switch off the engine if you ex...

Page 95: ...m and do not continue riding Your authorized KTM workshop will be glad to help Warning Danger of accidents Failure of brake system If the foot brake lever is not released the brake linings drag continuously The rear brake may fail due to overheating Take your foot off the foot brake lever when you are not braking Warning Danger of accidents Longer stopping distance due to higher overall weight Tak...

Page 96: ...ad condi tions and your driving ability When braking release the throttle and apply the front and rear brakes at the same time Info When the ABS is enabled you can achieve maximum braking power even on low grip surfaces such as sandy wet or slippery terrain without locking of the wheels Warning Danger of accidents Locking of the wheels due to braking action of the engine Pull the clutch during eme...

Page 97: ...o not touch hot components such as exhaust system radiator engine shock absorber and the brake system Allow these components to cool down before starting work on them Note Fire hazard Some vehicle components become very hot when the vehicle is operated Do not park the vehicle near flammable or explosive substances Do not place objects on the vehicle while it is still warm from being run Always let...

Page 98: ... the emergency OFF switch and the ignition remains switched on at the ignition lock power continues to flow to most power consumers This discharges the battery You should therefore always switch off the engine with the ignition key the emergency OFF switch is intended for emergencies only Park the motorcycle on a firm surface Alternative 1 Swing the side stand forward with your foot as far as it w...

Page 99: ...rd Some vehicle components become very hot when the vehicle is operated Do not park the vehicle near flammable or explosive substances Do not place objects on the vehicle while it is still warm from being run Always let the vehicle cool first 401475 01 Switch off the engine Use tension belts or other suitable devices to secure the motorcycle against accidents or falling over ...

Page 100: ...he fuel vapors If contact occurs with the eyes rinse with water immediately and contact a physician Immediately clean contaminated areas on the skin with soap and water If fuel is swallowed contact a physician immediately Change clothing that is contaminated with fuel Note Material damage Premature clogging of the fuel filter In some countries and regions the available fuel quality and cleanliness...

Page 101: ...10 Switch off the engine Open the filler cap p 41 Fill the fuel tank with fuel up to the lower edge of the filler neck Total fuel tank capacity approx 23 l 6 1 US gal Super unleaded ROZ 95 RON 95 PON 91 p 222 Close the filler cap p 42 ...

Page 102: ...tool Check the fuel pressure Check the functioning of the electrical equipment Change the engine oil and oil filter and clean the oil screens p 192 Check the brake discs p 138 Check the front brake linings p 142 Check the rear brake linings p 145 Retighten the spokes Check the spoke tension p 160 Check the rim run out Check the tire condition p 157 Check the tire air pressure p 159 Check the rear ...

Page 103: ... front brake p 139 Check the coolant level in the compensating tank p 186 Check that the radiator fan is functioning properly Change the air filter Clean the air filter box Check the cables for damage and routing without sharp bends fuel tank removed Change the spark plugs air filter removed Check the valve clearance air filter and spark plugs removed Change the secondary air system membranes Chan...

Page 104: ... diagnostics tool Reset the service interval display Make the service entry in the KTM Dealer net and in the Service and Warranty Booklet One time interval Periodic interval 11 3 Recommended work Every four years Every two years Every year Every 15 000 km 9 300 mi After 1 000 km 620 mi Check clean the oil nozzle for clutch lubrication Check the swingarm bearing Check the wheel bearing for play Gre...

Page 105: ...Check all hoses e g fuel cooling bleeder drainage etc and sleeves for cracking leaks and incorrect routing Check the antifreeze Check correct the fluid level of the hydraulic clutch p 117 Change the hydraulic clutch fluid Check the screws and nuts for tightness Change the coolant One time interval Periodic interval ...

Page 106: ...d in the Damp ing menu You can choose from SPORT STREET and COMFORT 12 2 Load Option With EDS 401833 01 Tunings for different vehicle loading states can be selected in the Load menu A selection can be made between one person operation one person operation with luggage two person operation and two person operation with luggage The load mode selected last is displayed on the right in the segment dis...

Page 107: ...ectronic Damping System can be used to tune the suspension individually without the use of tools Always adapt the suspension to your riding style and the payload In the Load menu the suspension can be set to the payload In the Damping menu the damping behavior of the suspension can be set ...

Page 108: ...enter stand The center stand or the frame may become damaged and the motorcycle may fall over Pull the motorcycle up onto the center stand at the grab handles 402032 10 Stand to the left of the vehicle Hold the handlebar with your left hand and push the center stand onto the ground with your right foot Put your entire weight on arm of the center stand while pulling the vehicle up at the left grab ...

Page 109: ...cle tips off of the center stand activate the front brake to stop the vehi cle from rolling away Check that the center stand is folded all the way up 13 3 Removing the passenger seat M00554 10 Insert the ignition key in seat lock and turn it clockwise Raise the front of the passenger seat pull it toward the tank and remove it upward Remove the ignition key ...

Page 110: ... toward the rear Insert locking pin into the lock housing and push down the front of the passenger seat until the locking pin engages with a click Check that the passenger seat is correctly mounted 13 5 Removing the driver s seat Preparatory work Remove the passenger seat p 107 M00555 01 Main work Raise the rear of the driver s seat Detach the front of the driver s seat and remove it ...

Page 111: ...l tank at the desired seat position or and push the driver s seat forward while lowering it at the rear Finally check that the driver s seat is correctly mounted Finishing work Mount the passenger seat p 108 13 7 Checking for chain dirt 400678 01 Check the chain for coarse dirt accumulation If the chain is very dirty Clean the chain p 110 ...

Page 112: ...ase on the brake discs Always keep the brake discs free of oil and grease and clean them with brake cleaner when necessary Warning Environmental hazard Hazardous substances cause environmental damage Oil grease filters fuel cleaners brake fluid etc should be disposed of as stipulated in applicable regulations Info The service life of the chain depends largely on its maintenance Preparatory work Op...

Page 113: ...rrect chain tension If the chain is too taut the components of the secondary power transmission chain engine sprocket rear sprocket bearings in the transmission and in the rear wheel will be under additional load In addition to premature wear this can cause the chain or the countershaft of the transmission to break in extreme cases If the chain is too loose however it may fall off the engine sproc...

Page 114: ...tand Remove the vehicle from the center stand p 106 13 10 Adjusting the chain tension Warning Danger of accidents Danger caused by incorrect chain tension If the chain is too taut the components of the secondary power transmission chain engine sprocket rear sprocket bearings in the transmission and in the rear wheel will be under additional load In addition to premature wear this can cause the cha...

Page 115: ... 1 77 in Turn adjusting screws on the left and right so that the markings on the left and right chain adjusters are in the same position relative to reference marks The rear wheel is then correctly aligned Info The upper part of the chain must be taut Chain wear is not always even so you should check the setting at different chain positions Tighten nuts Make sure that chain adjusters are resting a...

Page 116: ...13 11 Checking the chain rear sprocket and engine sprocket Preparatory work Option Center stand Raise the vehicle with the center stand p 106 100132 10 Main work Check the rear sprocket and engine sprocket for wear If the rear sprocket or engine sprocket is worn Change the power set Info The rear sprocket engine sprocket and chain should always be changed together ...

Page 117: ...of the chain Info Chain wear is not always even so you should repeat this measurement at differ ent chain positions Maximum distance at the longest chain section 272 mm 10 71 in If distance is greater than the specified measurement Change the power set Info When the chain is replaced the rear sprocket and engine sprocket should also be changed New chains wear out faster on old worn sprockets For s...

Page 118: ... chain sliding guard Check the chain sliding guard for tightness If the chain sliding guard is loose Tighten the screws on the chain sliding guard Guideline Screw chain sliding guard M5 5 Nm 3 7 lbf ft 401670 01 Check the chain guide for wear If the chain guide is worn Change the chain guide Check the chain guide for tightness If the chain guide is loose Tighten the screws on the chain guide Guide...

Page 119: ...h water and consult a physician immediately Warning Environmental hazard Hazardous substances cause environmental damage Oil grease filters fuel cleaners brake fluid etc should be disposed of as stipulated in applicable regulations Info The fluid level rises with increasing wear of the clutch facing discs Never use DOT 5 brake fluid It is silicone based and purple in color Oil seals and clutch lin...

Page 120: ...ne Mount and tighten the screws Info Clean up overflowed or spilled brake fluid immediately with water 13 13 Checking the steering head bearing play Warning Danger of accidents Unstable vehicle handling from incorrect steering head bearing play Adjust the steering head bearing play without delay Your authorized KTM workshop will be glad to help Info If the vehicle is operated for a lengthy period ...

Page 121: ...the steering head bearing If there is no detectable play Adjust the steering head bearing play Move the handlebar to and fro over the entire steering range It must be possible to move the handlebar easily over the entire steering range There should be no detectable detent positions If detent positions are detected Adjust the steering head bearing play Check the steering head bearing and adjust if ...

Page 122: ...N THE CHASSIS 120 13 14 Removing the bottom triple clamp cover M00557 10 Remove screws Lower the triple clamp cover slightly M00558 10 Disconnect plugs of the horn Detach temperature sensor Remove the triple clamp cover ...

Page 123: ... 13 15 Installing the bottom triple clamp cover M00558 11 Plug in connectors of the horn Attach temperature sensor M00557 11 Position the triple clamp cover Mount and tighten screws Guideline Remaining chassis screws M6 10 Nm 7 4 lbf ft ...

Page 124: ...13 SERVICE WORK ON THE CHASSIS 122 13 16 Removing the front side cover G00576 10 Remove screw M00560 10 Remove screws Remove side cover Repeat the operation on the opposite side ...

Page 125: ... WORK ON THE CHASSIS 123 13 17 Installing the front side cover M00561 10 Position the side cover in the area under the tank cover G00679 10 Attach catch of the side cover to bracket and position on the fuel tank ...

Page 126: ...58 lbf ft M00560 11 Mount and tighten screws Guideline Screw cover part M5 3 5 Nm 2 58 lbf ft Repeat the operation on the opposite side 13 18 Removing the mask spoiler Preparatory work Remove the passenger seat p 107 Remove the driver s seat p 108 Remove the front side cover p 122 Remove the tank cover p 130 ...

Page 127: ...13 SERVICE WORK ON THE CHASSIS 125 G00581 10 Main work Remove screw G00582 10 Remove screw 602638 10 Loosen holding lug from the inside cover ...

Page 128: ...00584 10 Remove the mask spoiler laterally from the supports G00585 10 Pull the mask spoiler upward from bracket G00586 10 Disconnect plug in connector Remove the mask spoiler with the turn signal Repeat the operation on the opposite side ...

Page 129: ...E WORK ON THE CHASSIS 127 13 19 Installing the mask spoiler G00586 11 Main work Connect plug in connector G00585 11 Position the mask spoiler in bracket Info Ensure that the turn signal cable is placed correctly ...

Page 130: ... ON THE CHASSIS 128 G00584 11 Press the mask spoiler laterally into the supports G00583 10 Position holding lug in the drill hole G00582 11 Mount and tighten screw Guideline Screw mask spoiler M5x17 3 5 Nm 2 58 lbf ft ...

Page 131: ... opposite side Finishing work Install the tank cover p 132 Install the front side cover p 123 Mount the driver s seat p 109 Mount the passenger seat p 108 13 20 Removing the front fender S00356 10 Open holder and detach the brake lines and cable Remove screws Remove the fender in a forward direction Info Pay attention to the brake lines and the cable ...

Page 132: ...lines and the cable Mount and tighten screws Guideline Screw fender M5x12 3 5 Nm 2 58 lbf ft Insert the brake lines and cable in brackets and close the holder 13 22 Removing the tank cover Preparatory work Remove the passenger seat p 107 Remove the driver s seat p 108 Remove the front side cover p 122 202565 10 Main work Remove screw Remove screw ...

Page 133: ...13 SERVICE WORK ON THE CHASSIS 131 202566 10 Remove screw Remove screw G00579 10 Remove screw G00580 10 Raise the tank cover at the rear and remove it in a forward direction ...

Page 134: ...n work Position the tank cover Info Note the sealing lip Mount and tighten screw Guideline Screw cover part M5 3 5 Nm 2 58 lbf ft 202565 11 Mount and tighten screw Guideline Screw cover part M6 6 Nm 4 4 lbf ft Mount and tighten screw Guideline Screw cover part M5 3 5 Nm 2 58 lbf ft ...

Page 135: ... cover part M6 6 Nm 4 4 lbf ft Mount and tighten screw Guideline Screw cover part M5 3 5 Nm 2 58 lbf ft Finishing work Install the front side cover p 123 Mount the driver s seat p 109 Mount the passenger seat p 108 13 24 Removing the wind shield 202388 10 Remove screws and wind shield ...

Page 136: ... CHASSIS 134 13 25 Installing the wind shield 202388 11 Position wind shield Mount and tighten screws Guideline Screw wind shield M5 3 5 Nm 2 58 lbf ft 13 26 Removing the engine guard S00331 10 Remove screws and engine guard ...

Page 137: ...13 SERVICE WORK ON THE CHASSIS 135 13 27 Installing the engine guard S00331 11 Position engine guard Mount and tighten screws Guideline Screw engine guard M6 10 Nm 7 4 lbf ft ...

Page 138: ... tire air pressure differ ent brake linings etc the ABS will not function optimally Optimal function ing of the ABS is only ensured if the brake system only contains spare parts and tires that have been approved and or recommended by KTM Service work and repairs must be performed properly Your authorized KTM workshop will be glad to help The ABS is a safety system that prevents locking of the whee...

Page 139: ...with two independent brake circuits front and rear brakes When the brake electronics control unit detects a locking tendency in a wheel ABS begins regulat ing the brake pressure The regulating process causes a slight pulsing of the hand and foot brake levers ABS lamp must light up after the ignition is switched on and go out after starting off If it does not go out after starting off or if it is l...

Page 140: ...g moment during strong braking in curves This prevents the motorcycle from righting itself from an inclined angle and moving along a larger curve radius Due to the additional electronic con trol of the brake force distribution between the two wheels the braking force is optimally distributed and the motorcycle is additionally stabilized Info The MSC is a software based extension since all required...

Page 141: ... cracking and deformation If the brake disc exhibits damage cracking or deformation Change the brake disc 14 3 Checking the brake fluid level of the front brake Warning Danger of accidents Failure of the brake system If the brake fluid level falls below the MIN mark this indicates a leakage in the brake system or worn out brake linings Check the brake system and do not continue riding Your authori...

Page 142: ... brake linings Check the brake system and do not continue riding Your authorized KTM workshop will be glad to help Warning Skin irritation Brake fluid can cause skin irritation on contact Avoid contact with skin and eyes and keep out of the reach of children Wear suitable protective clothing and goggles If brake fluid comes into contact with the eyes flush the eyes thoroughly with water and consul...

Page 143: ... DOT 5 brake fluid Avoid contact between brake fluid and painted parts Brake fluid attacks paint Use only clean brake fluid from a sealed container Preparatory work Check the front brake linings p 142 S00272 10 Main work Move the brake fluid reservoir mounted on the handlebar to a horizontal position Remove screws Remove cover with membrane Add brake fluid to the MAX mark Brake fluid DOT 4 DOT 5 1...

Page 144: ...eck the brake linings regularly S00358 10 Check all brake linings on both brake calipers to ensure they have minimum thick ness Minimum thickness 1 mm 0 04 in If the minimum thickness is less than specified Change the front brake linings Check all brake linings on both brake calipers for damage and cracking If there is damage or cracking Change the front brake linings 14 6 Checking the rear brake ...

Page 145: ...icle with the center stand p 106 S00360 10 Main work Check the brake fluid level in the brake fluid reservoir If the fluid level reaches the MIN marking Add rear brake fluid p 143 14 7 Adding rear brake fluid Warning Danger of accidents Failure of the brake system If the brake fluid level falls below the MIN mark this indicates a leakage in the brake system or worn out brake linings Check the brak...

Page 146: ...e according to the service schedule Your authorized KTM workshop will be glad to help Warning Environmental hazard Hazardous substances cause environmental damage Oil grease filters fuel cleaners brake fluid etc should be disposed of as stipulated in applicable regulations Info Never use DOT 5 brake fluid It is silicone based and purple in color Oil seals and brake lines are not designed for DOT 5...

Page 147: ...ake linings Warning Danger of accidents Reduced braking efficiency caused by worn brake linings Change worn brake linings immediately Your authorized KTM workshop will be glad to help Note Danger of accidents Reduced braking efficiency caused by damaged brake discs If the brake linings are not changed in time the steel brake lining carriers grind on the brake disc The braking effect is greatly red...

Page 148: ...e linings for minimum thickness Minimum thickness 1 mm 0 04 in If the minimum thickness is less than specified Change the rear brake linings Check the brake linings for damage and cracking If there is wear or tearing Change the rear brake linings ...

Page 149: ...is not in contact with the ground Remove screw and pull wheel speed sensor out of the hole S00363 10 Remove screws from both brake calipers Press back the brake linings with a slight lateral tilting of the brake calipers on the brake disc Pull the brake calipers carefully back from the brake discs and hang them to one side loosely Info Do not pull the hand brake lever when the brake caliper has be...

Page 150: ... screw Warning Danger of accidents Reduced braking efficiency due to damaged brake discs Always lay down the wheel in such a way that the brake discs are not dam aged Hold the front wheel and remove the wheel spindle Take the front wheel out of the fork Info Do not pull the hand brake lever when the front wheel is removed H01057 10 Remove spacers ...

Page 151: ...bearing for damage and wear If the wheel bearing is damaged or worn Change the wheel bearing Clean and grease shaft seal rings and contact surface of the spacers Long life grease p 223 M00571 10 Insert the wide spacer on the left in the direction of travel Info The arrow indicates the direction of travel of the front wheel The ABS sensor wheel is on the left hand side when looking in the direction...

Page 152: ...screw Guideline Screw front wheel spindle M25x1 5 45 Nm 33 2 lbf ft Thread greased S00363 11 Position the brake calipers The brake linings are correctly positioned Mount screws on both brake calipers but do not tighten yet Operate the hand brake lever repeatedly until the brake linings are in contact with the brake disk and there is a pressure point Fix the hand brake lever in the activated posi t...

Page 153: ... 4 lbf ft Option Center stand Remove the vehicle from the center stand p 106 S00364 11 Operate the front brake and compress the fork a few times firmly The fork legs straighten Tighten screws Guideline Screw fork stub M8 15 Nm 11 1 lbf ft 15 3 Removing the rear wheel Preparatory work Option Center stand Raise the vehicle with the center stand p 106 ...

Page 154: ...00612 01 Main work Press the brake caliper by hand on to the brake disc in order to press back the brake pistons S00277 10 Remove screw and pull wheel speed sensor out of the hole S00276 10 Remove nut Remove chain adjuster ...

Page 155: ...the rear wheel withdraw the wheel spindle Take the rear wheel out of the swing arm Info Do not operate the foot brake when the rear wheel is removed Remove the spacer 15 4 Installing the rear wheel Warning Danger of accidents Reduced braking efficiency due to oil or grease on the brake discs Always keep the brake discs free of oil and grease and clean them with brake cleaner when necessary Warning...

Page 156: ...e grease p 223 Clean and grease the thread of the wheel spindle and nut Long life grease p 223 Install the rubber dampers and rear sprocket carrier on the rear wheel Place the rear wheel in the swingarm and bring the brake disc into contact with the brake caliper M00615 10 Mount wheel spindle but do not push it in all the way Push the rear wheel as far forward as possible and place the chain on th...

Page 157: ...correctly aligned the markings on the left and right chain adjusters must be in the same position relative to the reference marks Tighten nut Guideline Nut rear wheel spindle M25x1 5 90 Nm 66 4 lbf ft Thread greased S00289 10 Position wheel speed sensor in the drill hole Mount and tighten screw Guideline Remaining chassis screws M6 10 Nm 7 4 lbf ft Operate the foot brake lever repeatedly until the...

Page 158: ...ation If the rubber dampers are not changed in time the rear sprocket carrier and the rear hub will be damaged Preparatory work Option Center stand Raise the vehicle with the center stand p 106 Remove the rear wheel p 151 S00290 10 Main work Check the rubber dampers of the rear hub for damage and wear If the rubber dampers of the rear hub are damaged or worn Change all rubber dampers in the rear h...

Page 159: ...ng Danger of accidents Uncontrollable vehicle handling in the event of a flat tire In the interest of safety replace damaged or worn tires immediately Your authorized KTM workshop will be glad to help Warning Danger of crashing Poor vehicle handling due to different tire tread patterns on front and rear wheels The front and rear wheels must be fitted with tires with similar tread patterns to preve...

Page 160: ...dition and air pressure of the tires all have an impact on the braking and riding response of the vehicle Worn tires have a negative effect on vehicle handling especially on wet surfaces 400602 10 Check the front and rear tires for cuts run in objects and other damage If the tires exhibit cuts run in objects or other damage Change the tires Check the depth of the tread Info Note local national reg...

Page 161: ...of wear If a tire is more than five years old Change the tires 15 7 Checking the tire air pressure Info Low tire air pressure leads to abnormal wear and overheating of the tire Correct tire air pressure ensures optimal riding comfort and maximum tire service life 400695 01 Remove the dust cap Check the tire air pressure when the tires are cold Tire air pressure solo with passenger full payload Fro...

Page 162: ...sen in a short period If the spokes are too tight they can break due to local overload Check the spoke tension regularly especially on a new motorcycle 400694 01 Strike each spoke briefly using a screwdriver blade Info The frequency of the sound is a function of the spoke length and spoke diame ter If spokes of the same length and diameter vibrate with a different tone this is an indication that t...

Page 163: ... Info Note the legal regulations regarding the daytime running light 16 2 Removing the battery Warning Risk of injury Battery acid and battery gases cause serious chemical burns Keep batteries out of the reach of children Wear suitable protective clothing and goggles Avoid contact with battery acid and battery gases Keep sparks and open flames away from the battery Only charge in well ventilated r...

Page 164: ... the passenger seat p 107 Remove the driver s seat p 108 M00572 10 Main work Pull locking mechanism in the direction of the arrow Fold open cover M00573 10 Disconnect negative cable from the battery Disconnect positive cable from the battery Take the battery and battery case out of the battery compartment ...

Page 165: ...nse with water for at least 15 minutes and contact a physician Caution Danger of accidents If the vehicle is operated with a discharged battery or without a battery electronic components and safety equipment may be damaged Never operate the vehicle with a discharged battery or without a battery M00573 11 Main work Position the battery in battery case Guideline The even side of the battery case mus...

Page 166: ... the battery Warning Risk of injury Battery acid and battery gases cause serious chemical burns Keep batteries out of the reach of children Wear suitable protective clothing and goggles Avoid contact with battery acid and battery gases Keep sparks and open flames away from the battery Only charge in well ventilated rooms In the event of skin contact rinse with large amounts of water If battery aci...

Page 167: ...echarging with a high charging current shortens the battery s service life If the charging current charging voltage and charging time are exceeded electrolyte escapes through the safety valves This reduces the battery capacity If the battery is depleted from starting the vehicle repeatedly the battery must be charged immediately If the battery is left in a discharged state for an extended period i...

Page 168: ... elec tronics M00775 01 Connect the battery charger to the battery Switch on the battery charger Battery charger 58429074000 Info You can also use the battery charger to test the open circuit voltage and start potential of the battery and to test the alternator With this device you cannot overcharge the battery Charge the battery with a maximum of 10 of the capacity specified on the bat tery housi...

Page 169: ...me must not be exceeded Charge the battery regularly when the motorcycle is not in use 3 months M00562 10 Connect both negative cables with the battery Guideline Screw battery terminal M6 4 5 Nm 3 32 lbf ft M00572 11 Close cover and push down slightly The cover engages with an audible click Finishing work Mount the driver s seat p 109 Mount the passenger seat p 108 ...

Page 170: ... can be overloaded if the wrong fuses are used Use only fuses with the prescribed amperage Never bypass or repair fuses Preparatory work Switch off all power consumers and switch off the engine Remove the passenger seat p 107 Remove the driver s seat p 108 K00334 10 Main work Remove screws Raise rear fairing slightly ...

Page 171: ...urned out fuse wire A reserve fuse is located in the starter relay The main fuse protects all power consumers of the vehicle Install a new main fuse Fuse 58011109130 p 214 Check that the electrical equipment is functioning properly Mount protection covers Tip Insert a new spare fuse into the starter relay to have it available when needed ...

Page 172: ... time and date 16 6 Changing the fuses in the fuse box Warning Fire hazard The electrical system can be overloaded if the wrong fuses are used Use only fuses with the prescribed amperage Never bypass or repair fuses Info The fuse box containing the fuses of individual power consumers is located under the seat Preparatory work Switch off all power consumers and switch off the engine Remove the pass...

Page 173: ...ted by a burned out fuse wire Remove the defective fuse Guideline Fuse res 10 A spare fuse Fuse res 15 A spare fuse Fuse 1 10 A power supply for control units and components Fuse 2 10 A socket ACC1 Fuse 3 25 A ABS hydraulic unit Fuse 4 40 A ABS return pump Fuse 5 15 A EDS Use spare fuses with the correct rating only Fuse 58011109110 p 213 ...

Page 174: ...ning properly Close the fuse box cover Finishing work Mount the passenger seat p 108 16 7 Removing the headlight mask with the headlight Preparatory work Switch off all power consumers and switch off the engine Remove the passenger seat p 107 Remove the driver s seat p 108 Remove the front side cover p 122 Remove the tank cover p 130 Remove the mask spoiler p 124 Remove the wind shield p 133 ...

Page 175: ...ECTRICAL SYSTEM 173 S00368 10 Main work Remove screws Remove the headlight mask forward 602645 10 Disconnect plug in connector Place the headlight mask onto a soft cloth so that the headlight is not damaged ...

Page 176: ...he lighting is functioning properly Position the headlight mask S00368 11 Mount and tighten screws Guideline Remaining chassis screws M6 10 Nm 7 4 lbf ft Finishing work Install the wind shield p 134 Install the mask spoiler p 127 Install the tank cover p 132 Install the front side cover p 123 Mount the driver s seat p 109 Mount the passenger seat p 108 ...

Page 177: ...efore mounting Preparatory work Switch off all power consumers and switch off the engine Remove the passenger seat p 107 Remove the driver s seat p 108 Remove the front side cover p 122 Remove the tank cover p 130 Remove the mask spoiler p 124 Remove the wind shield p 133 Remove the headlight mask with the headlight p 172 S00297 10 Main work Push headlight bulb lightly into the bulb socket turn it...

Page 178: ...ght mask with the headlight p 174 Install the wind shield p 134 Install the mask spoiler p 127 Install the tank cover p 132 Install the front side cover p 123 Mount the driver s seat p 109 Mount the passenger seat p 108 Check the headlight setting p 179 16 10 Changing the high beam bulb Note Damage to reflector Reduced brightness Grease on the lamp will evaporate due to the heat and be deposited o...

Page 179: ...ler p 124 Remove the wind shield p 133 Remove the headlight mask with the headlight p 172 S00295 10 Main work Push headlight bulb lightly into the bulb socket turn it all the way counterclock wise and pull it out Unplug connector S00296 10 Plug connector into the new headlight bulb High beam H11 socket PGJ19 2 p 214 Position headlight bulb into the bulb socket and turn it all the way clockwise The...

Page 180: ...flector Reduced brightness Grease on the lamp will evaporate due to the heat and be deposited on the reflector Clean the lamp and keep it free of grease before mounting M00605 10 Remove the screw on the front of the turn signal housing Carefully remove diffuser Press bulb carefully into the socket turn it counterclockwise by about 30 and pull it out of the socket Info Do not touch the reflector wi...

Page 181: ...of the low beam headlight Make another mark at a distance under the first mark Guideline Distance 5 cm 2 in Position the vehicle perpendicular to the wall at a distance from the wall and switch on the low beam Guideline Distance 5 m 16 ft The rider with luggage and passenger if applicable now mounts the motorcycle Check the headlight setting The light dark boundary must lie exactly on the lower ma...

Page 182: ...ockwise to increase the headlight range turn counterclockwise to reduce the headlight range If you have a payload you may have to correct the headlight range 400726 11 Set the headlight to marking Guideline The light dark boundary must lie exactly on the lower mark when the motorcycle is ready to operate with the rider mounted along with any luggage and a passenger if applicable Finishing work Ins...

Page 183: ...ion procedure are invalid but can be reprogrammed in a further activation procedure 401114 10 Loss of a black ignition key additional black ignition keys are available The following procedure deactivates all activated black ignition keys that are not included in the procedure Press the emergency OFF switch to the position ON M00570 01 Insert the orange programming key in the ignition lock Switch o...

Page 184: ...e number of func tional black ignition keys including the orange programming key In this case it flashes twice Switch off the ignition by turning the orange programming key to the OFF position Pull out the orange programming key The lost black ignition key is deactivated The existing black ignition key is reactivated 401114 11 Loss of all black ignition keys no black ignition keys are available Th...

Page 185: ... All black ignition keys are deactivated Order a new black ignition key according to the key number on the KEYCODECARD and activate it To activate up to three black ignition keys Press the emergency OFF switch to the position ON Insert the orange programming key in the ignition lock Switch on the ignition by turning the orange programming key to the ON position Immobilizer indicator lamp lights up...

Page 186: ...gnition keys Press the emergency OFF switch to the position ON Insert the orange programming key in the ignition lock Switch on the ignition by turning the orange programming key to the ON position Immobilizer indicator lamp lights up Switch off the ignition by turning the orange programming key to the OFF position Pull out the orange programming key Insert the black ignition key in the ignition l...

Page 187: ...16 ELECTRICAL SYSTEM 185 Info After the fourth black ignition key has been activated programming is fin ished ...

Page 188: ...urs with the eyes rinse with water immedi ately and contact a physician Immediately clean contaminated areas on the skin with soap and water If fuel is swallowed con tact a physician immediately Change clothing that is contaminated with coolant Keep coolant out of reach of children Condition The engine is cold The radiator is completely full 602646 10 Park the motorcycle on a horizontal surface Ch...

Page 189: ... water Warning Danger of poisoning Coolant is poisonous and a health hazard Coolant must not come into contact with the skin eyes or clothing If contact occurs with the eyes rinse with water immedi ately and contact a physician Immediately clean contaminated areas on the skin with soap and water If fuel is swallowed con tact a physician immediately Change clothing that is contaminated with coolant...

Page 190: ...r of the compensating tank 602648 01 Add coolant until the coolant reaches the specified level Guideline The coolant level must be between MIN and MAX Coolant p 220 Mount the cover of the compensating tank Finishing work Install the front side cover p 123 ...

Page 191: ...s vehicle tunings can be selected in the Drive Mode menu You can choose from SPORT STREET RAIN and OFFROAD The drive mode selected last is displayed on the right in the segment display Info The drive mode selection has no influence on the ABS 18 2 Motorcycle traction control MTC L01436 10 The motorcycle traction control MTC lowers the tightening torque in case of loss of trac tion in the rear whee...

Page 192: ...via the Drive Mode p 189 menu on the combination instrument The motorcycle traction control can be switched off in the MTC ABS menu Info When motorcycle traction control is active the TC light flashes When motorcycle traction control is switched off the TC light lights up ...

Page 193: ...the engine oil level in the engine oil level viewer Info After switching off the engine wait one minute before checking the level The engine oil level should be in the upper part of the range of the engine oil level viewer When the engine oil level is in area of the engine oil level viewer Do not add engine oil When the engine oil level is in area of the engine oil level viewer Engine oil can be a...

Page 194: ...s rinse immediately with lukewarm water Warning Environmental hazard Hazardous substances cause environmental damage Oil grease filters fuel cleaners brake fluid etc should be disposed of as stipulated in applicable regulations Preparatory work Remove the engine guard p 134 S00333 10 Main work Stand the motorcycle on its side stand on a horizontal surface Place a suitable container under the engin...

Page 195: ...er with the O ring S00335 10 Pull oil filter out of the oil filter housing Circlip pliers reverse 51012011000 Completely drain the engine oil Thoroughly clean the parts and sealing area S00336 10 Insert oil filter Lubricate the O ring of the oil filter cover Mount the oil filter cover ...

Page 196: ...s Guideline Remaining engine screws M5 6 Nm 4 4 lbf ft 100773 12 Thoroughly clean magnets and oil screens of the oil drain plugs S00333 10 Mount and tighten the oil drain plugs with the magnets O rings and oil screens Guideline Oil drain plug M20x1 5 20 Nm 14 8 lbf ft ...

Page 197: ...ntity approx 3 0 l 3 2 qt Outside temperature 0 C 32 F Engine oil SAE 10W 50 p 220 Outside temperature 0 C 32 F Engine oil SAE 5W 40 p 221 Mount screw plug Danger Danger of poisoning Exhaust gases are toxic and inhaling them may result in unconsciousness and or death When running the engine always make sure there is sufficient ventilation and do not start or run the engine in an enclosed space wit...

Page 198: ...nd do not start or run the engine in an enclosed space without an effective exhaust extraction system Start the engine and check that it is oil tight Finishing work Check the engine oil level p 191 Install the engine guard p 135 19 3 Adding engine oil Info Too little engine oil or poor quality engine oil results in premature wear to the engine The engine may be damaged if the engine oil level is t...

Page 199: ...the engine oil level viewer Condition Outside temperature 0 C 32 F Engine oil SAE 10W 50 p 220 Condition Outside temperature 0 C 32 F Engine oil SAE 5W 40 p 221 Info In order to achieve optimal engine performance it is not advisable to mix differ ent engine oils KTM recommends changing the engine oil Mount the screw plug ...

Page 200: ...esult in unconsciousness and or death When running the engine always make sure there is sufficient ventilation and do not start or run the engine in an enclosed space without an effective exhaust extraction system Start the engine and check that it is oil tight Finishing work Check the engine oil level p 191 ...

Page 201: ...ke fluid etc should be disposed of as stipulated in applicable regulations Info If you clean the motorcycle regularly its value and appearance will be maintained over a long period Avoid direct sunshine on the motorcycle during cleaning 401061 01 Close off the exhaust system to keep water from entering First remove coarse dirt particles with a gentle spray of water Spray very dirty areas with a no...

Page 202: ... to evaporate Push back the protection caps of the handlebar controls to allow any water that has penetrated to evaporate After the motorcycle has cooled off lubricate all moving parts and bearings Clean the chain p 110 Treat bare metal parts except for brake discs and exhaust system with corrosion inhibitor Preserving materials for paints metal and rubber p 224 Treat the painted parts with a mild...

Page 203: ... riding Warm water would enhance the corrosive effects of salt 401060 01 Clean the motorcycle p 199 Clean the brakes Info After EVERY trip on salted roads thoroughly wash the brake calipers and brake linings with cold water and dry carefully This should be done after the parts are cooled down and while they are installed After riding on salted roads thoroughly wash the motorcycle with cold water a...

Page 204: ...20 CLEANING CARE 202 Clean the chain p 110 ...

Page 205: ...e last time before taking the motorcycle out of service add fuel additive Fuel additive p 223 Refuel p 98 Clean the motorcycle p 199 Change the engine oil and oil filter and clean the oil screens p 192 Check the coolant fill level and antifreeze Check the tire air pressure p 159 Remove the battery p 161 Guideline Storage temperature of battery without direct sunshine 0 35 C 32 95 F Recharge the ba...

Page 206: ...properly the water vapor produced during combustion condenses and causes valves and the exhaust system to rust 21 2 Preparing for use after storage 401059 01 Option Center stand Remove the vehicle from the center stand p 106 Install the battery p 163 Info If the battery was removed the time and date must be set Perform checks and maintenance measures when preparing for use p 87 Take a test ride ...

Page 207: ... start system is faulty Read out the fault memory using the KTM diag nostics tool ICU is not enabled Activate the ICU CAN bus communication error Read out the fault memory using the KTM diag nostics tool Fault in EFI control unit Read out the fault memory using the KTM diag nostics tool Fault in MCU control unit Read out the fault memory using the KTM diag nostics tool Engine turns only if the clu...

Page 208: ...e box p 170 Wheel speeds of front and rear wheels differ greatly Stop switch off the ignition start again Malfunction in ABS Read out the fault memory using the KTM diag nostics tool High oil consumption Engine oil level too high Check the engine oil level p 191 Engine oil too thin low viscosity Change the engine oil and oil filter and clean the oil screens p 192 The battery is discharged A power ...

Page 209: ...xhaust 34 mm 1 34 in Valve clearance Exhaust at 20 C 68 F 0 25 0 30 mm 0 0098 0 0118 in Intake at 20 C 68 F 0 10 0 15 mm 0 0039 0 0059 in Crankshaft bearing Sleeve bearing Conrod bearing Sleeve bearing Piston Forged light alloy Piston ring 1 upper compression rectangular ring 1 lower compression ring 1 oil scraper ring Engine lubrication Dry sump lubrication system with three rotor pumps Primary t...

Page 210: ...Outside spark plug NGK LMAR7A 9 Electrode gap spark plug 0 9 mm 0 035 in Cooling Water cooling permanent circulation of coolant by water pump Cold start device Electric starter 23 2 Engine tightening torques Screw damping plate EJOT ALtracs M6x14 10 Nm 7 4 lbf ft Loctite 243 Screw retaining bracket valve cover rear EJOT ALtracs M6x10 10 Nm 7 4 lbf ft Hose clip intake flange M4 1 5 Nm 1 11 lbf ft O...

Page 211: ...ft bearing support M6 10 9 10 Nm 7 4 lbf ft Screw clutch cover M6 10 Nm 7 4 lbf ft Screw clutch spring M6 12 Nm 8 9 lbf ft Screw coolant connection on cylinder head M6 10 Nm 7 4 lbf ft Screw engine case M6x60 10 Nm 7 4 lbf ft Screw engine case M6x80 10 Nm 7 4 lbf ft Screw engine case M6x90 10 Nm 7 4 lbf ft Screw freewheel holder M6 10 Nm 7 4 lbf ft Loctite 243 Screw locking lever M6 10 Nm 7 4 lbf ...

Page 212: ... Step 1 8 5 Nm 6 27 lbf ft Step 2 14 5 Nm 10 7 lbf ft Only applies when using Hex key bit 61229025000 Screw engine case M8 18 Nm 13 3 lbf ft Screw timing chain guide rail M8 15 Nm 11 1 lbf ft Loctite 243 Stud exhaust flange M8 10 Nm 7 4 lbf ft Timing chain tensioning rail screw M8 15 Nm 11 1 lbf ft Loctite 243 Screw engine bearer M10 45 Nm 33 2 lbf ft Oil pressure sensor M10x1 10 Nm 7 4 lbf ft Plu...

Page 213: ...m 8 9 lbf ft Rotor screw M12x1 5 90 Nm 66 4 lbf ft Spark plug M12x1 5 18 Nm 13 3 lbf ft Nut of engine sprocket M20x1 5 100 Nm 73 8 lbf ft Loctite 243 Oil drain plug M20x1 5 20 Nm 14 8 lbf ft Nut inner clutch hub M22x1 5 130 Nm 95 9 lbf ft Loctite 243 Plug timing chain tensioner M24x1 5 25 Nm 18 4 lbf ft Screw in alternator cover M24x1 5 8 Nm 5 9 lbf ft Nut primary gear M33LHx1 5 130 Nm 95 9 lbf ft...

Page 214: ...Z 95 RON 95 PON 91 p 222 23 4 Chassis Frame Lattice frame made of chrome molybdenum steel tubing powder coated Fork WP Performance Systems 4860 MXTA SPLIT EDS Shock absorber WP Performance Systems 4614 WAD EDS Suspension travel Front 190 mm 7 48 in Rear 190 mm 7 48 in Brake system Front Double disc brake with radially mounted four pot brake calipers floating brake discs Rear Single disc brake with...

Page 215: ... 5 16 525 X ring Steering head angle 64 Wheelbase 1 560 15 mm 61 42 0 59 in Seat height unloaded 860 875 mm 860 875 in Ground clearance unloaded 220 mm 8 66 in Weight without fuel approx 217 kg 478 lb Maximum permissible front axle load 159 kg 351 lb Maximum permissible rear axle load 281 kg 619 lb Maximum permissible total weight 440 kg 970 lb 23 5 Electrical system Battery YTZ14S Battery voltage...

Page 216: ...ight LED Instrument lights and indicator lamps LED Turn signal RY10W socket BAU15s 12 V 10 W Tail light LED Brake light LED License plate lamp LED 23 6 Tires Front tires Rear tires 120 70 ZR 19 M C 60W TL Continental ContiTrailATTACK 2 K 170 60 ZR 17 M C 72W TL Continental ContiTrailATTACK 2 K Additional information is available in the Service section under http www ktm com ...

Page 217: ...mm 34 84 in Air chamber length 70 20 mm 2 76 0 79 in Fork oil per fork leg 675 ml 22 82 fl oz Fork oil SAE 4 48601166S1 p 221 23 8 Shock absorber Shock absorber part number 11 18 9M 24 Shock absorber WP Performance Systems 4614 WAD EDS Spring rate Medium standard 160 N mm 914 lb in Spring length 205 mm 8 07 in Static sag 25 mm 0 98 in Riding sag 55 mm 2 17 in Fitted length 403 mm 15 87 in Shock ab...

Page 218: ...t Screw chain sliding guard M5 5 Nm 3 7 lbf ft Screw combination switch right M5 3 5 Nm 2 58 lbf ft Screw cover part M5 3 5 Nm 2 58 lbf ft Screw filler cap M5 3 Nm 2 2 lbf ft Screw foot brake lever stub M5 6 Nm 4 4 lbf ft Loctite 243 Screw fuel level sensor M5 3 Nm 2 2 lbf ft Screw heat guard on main silencer M5 4 Nm 3 lbf ft Screw wind shield M5 3 5 Nm 2 58 lbf ft Spoke nipple M5 5 Nm 3 7 lbf ft ...

Page 219: ...xhaust clamp M6 8 Nm 5 9 lbf ft Screw foot brake cylinder M6 10 Nm 7 4 lbf ft Loctite 243 Screw front brake disc M6 14 Nm 10 3 lbf ft Loctite 243 Screw fuel pump M6 6 Nm 4 4 lbf ft Screw fuel tank M6 10 Nm 7 4 lbf ft Screw fuel tap M6 6 Nm 4 4 lbf ft Screw lower rear part M6 6 Nm 4 4 lbf ft Screw magnetic holder on side stand M6 6 Nm 4 4 lbf ft Loctite 243 Screw rear brake disc M6 14 Nm 10 3 lbf f...

Page 220: ...ite 243 Screw steering damper clamp M8 12 Nm 8 9 lbf ft Screw suitcase hook M8 20 Nm 14 8 lbf ft Loctite 243 Screw top triple clamp M8 15 Nm 11 1 lbf ft Engine carrying screw M10 45 Nm 33 2 lbf ft Remaining chassis nuts M10 45 Nm 33 2 lbf ft Remaining chassis screws M10 45 Nm 33 2 lbf ft Screw front brake caliper M10 45 Nm 33 2 lbf ft Loctite 243 Screw handlebar support M10 40 Nm 29 5 lbf ft Locti...

Page 221: ... lbf ft Thread greased Screw steering head top M22x1 5 50 Nm 36 9 lbf ft Nut rear wheel spindle M25x1 5 90 Nm 66 4 lbf ft Thread greased Screw front wheel spindle M25x1 5 45 Nm 33 2 lbf ft Thread greased Nut steering head top M28x1 0 Step 1 10 Nm 7 4 lbf ft Step 2 loosen counterclock wise 60 ...

Page 222: ...RAKE FLUID SUPER DOT 4 Motorex Brake Fluid DOT 5 1 Coolant Guideline Only use high quality coolant with corrosion inhibitor for aluminum motors even in countries with high temperatures Using inferior antifreeze can result in corrosion and foaming Mixture ratio Antifreeze protection 25 45 C 13 49 F anti corrosion antifreeze distilled water Recommended supplier Motorex COOLANT M3 0 Engine oil SAE 10...

Page 223: ...fication JASO T903 MA p 225 SAE p 225 SAE 5W 40 Guideline Use only engine oils that comply with the specified standards see specifications on the container and that possess the corresponding properties Synthetic engine oil Recommended supplier Motorex Power Synt 4T Fork oil SAE 4 48601166S1 Standard classification SAE p 225 SAE 4 Guideline Use only oils that comply with the specified standards see...

Page 224: ...and that exhibit the corresponding proper ties Super unleaded ROZ 95 RON 95 PON 91 Standard classification DIN EN 228 ROZ 95 RON 95 PON 91 Guideline Only use unleaded super fuel that matches or is equivalent to the specified fuel grade Fuel with an ethanol content of up to 10 E10 fuel is safe to use Info Do not use fuel containing methanol e g M15 M85 M100 or more than 10 ethanol e g E15 E25 E85 E...

Page 225: ... Chain Clean Chain lube for road use Guideline Recommended supplier Motorex Chainlube Road Fuel additive Recommended supplier Motorex Fuel Stabilizer Long life grease Recommended supplier Motorex Bike Grease 2000 Motorcycle cleaner Recommended supplier Motorex Moto Clean ...

Page 226: ...rex Moto Polish Shine Preserving materials for paints metal and rubber Recommended supplier Motorex Moto Protect Special cleaner for glossy and matte paint finishes metal and plastic surfaces Recommended supplier Motorex Quick Cleaner Universal oil spray Recommended supplier Motorex Joker 440 Synthetic ...

Page 227: ...rvice intervals are demanded for automobile engines high performance at high engine speeds are in the foreground for motorcycle engines In most motorcycles the gearbox and the clutch are lubricated with the same oil as the engine The JASO MA Stan dard meets these special requirements SAE The SAE viscosity classes were defined by the Society of Automotive Engineers and are used for classifying oils...

Page 228: ...ravel distance counter DRL Daytime Running Light Light which enhances the visibility of the vehicle during the day but is not focused and in contrast to low beam does not illuminate the road surface MTC Motorcycle Traction Control Auxiliary function of the motor control which reduces engine torque with spinning rear wheel TPMS Tire Pressure Monitoring System Safety system which monitors tire air p...

Page 229: ...28 LIST OF ABBREVIATIONS 227 Art no Article number ca circa cf compare e g for example etc et cetera i a inter alia no number poss possibly ...

Page 230: ...ed by yellow or orange symbols The general warning lamp lights up yellow An operating safety warning message was detected This is also shown on the matrix display The engine warning lamp lights up flashes yellow The engine control unit has detected a fault The ABS lamp lights up flashes yellow ABS is not active The ABS lamp also lights up when an error is detected The TC lamp lights up flashes yel...

Page 231: ...n simultaneously with the turn signal The left turn signal is switched on The idle indicator lamp lights up green The transmission is shifted to idle The right turn signal lamp flashes green simultaneously with the turn signal The right turn signal is switched on ...

Page 232: ...t brake checking 142 rear brake checking 145 Brake system 136 146 Brakes 93 Brakes applying 93 C Capacity coolant 212 engine oil 195 211 212 fuel 99 212 Center stand 49 Chain checking 114 checking for dirt 109 cleaning 110 Chain tension adjusting 112 checking 111 Chassis number 28 Clutch fluid level checking correcting 117 Clutch lever 32 basic position adjusting 75 Combination instrument 50 62 64...

Page 233: ...ft warning light 54 Shift Light 69 Temp 67 TPMS 57 Trip 1 56 Trip 2 56 Warning 59 Combination switch 33 overview 33 Coolant level compensating tank checking 186 compensating tank correcting 187 Customer service 22 D Driver s seat adjusting 71 mounting 109 removing 108 E Electric starter button 37 Emergency OFF switch 37 Engine running in 84 Engine guard installing 135 Engine guards removing 134 En...

Page 234: ... in fuse box changing 170 G Grab handles 45 H Hand brake lever 32 basic position adjusting 76 Handlebar position 72 adjusting 72 Hazard warning flasher 34 Hazard warning flasher switch 34 Headlight daytime running light 161 headlight range adjusting 180 Headlight adjustment checking 179 Headlight mask with headlight installing 174 removing 172 High beam bulb changing 176 Horn button 36 I Ignition ...

Page 235: ...ter changing 192 Oil screens cleaning 192 Operating substances 21 Owner s Manual 20 P Parking 95 Passenger footrest 46 Passenger seat mounting 108 removing 107 Preparing for use advice on first use 83 after storage 204 checks and maintenance measures when preparing for use 87 Protective clothing 19 R Rear hub rubber dampers checking 156 Rear sprocket checking 114 Rear wheel installing 153 removing...

Page 236: ...checking 160 Starting 88 Steering locking 39 unlocking 40 Steering head bearing play checking 118 Steering lock 38 Stopping 95 Storage 203 Storage compartment closing 44 opening 44 Suspension setting 104 105 Switch on the left side of the handlebar 33 on the right side of the handlebar 37 T Tank cover installing 132 removing 130 Technical data capacities 211 chassis 212 chassis tightening torques ...

Page 237: ...l bulb changing 178 Turn signal switch 35 Type label 28 U Use definition 10 V Vehicle loading 85 raising with the center stand 106 removing from the center stand 106 View of vehicle front left 24 rear right 26 W Warranty 21 Wind shield adjusting 74 installing 134 removing 133 Winter operation checks and maintenance steps 201 Work rules 19 ...

Page 238: ... 3213388en 3213388en 09 2015 KTM Sportmotorcycle GmbH 5230 Mattighofen Austria http www ktm com Photo Mitterbauer KTM ...

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