KTM 2005 Spare Parts Manual Download

Page: 16 / 28

KICKSTARTER

250-300 / 2005

NEUTEIL /

NEW PART

NACH BEDARF /

AS REQUIRED

FIG

TEILNR/PARTNR

BEZEICHNUNG

DESCRIPTION

QTY

548.33.070.044

KICKSTARTER KPL. '03

KICKSTARTER CPL. '03

546.10.052.000

KETTENRADSCHR. M8X20 ISK SW=6

SPROCKET SCREW-AH M8X20 WS=6

546.33.037.000

FASONSCHEIBE 8 MM VERZINKT

WASHER 8MM GALVANIZED

0760 193070

WELLENDICHTRING 19X30X7 B

SHAFT SEAL RING 19X30X7 B

0471 170010

SICHERUNGSRING DIN0471-17X1

CIRCLIP DIN0471-17X1

0471 190120

SICHERUNGSRING DIN0471-19X1,2

CIRCLIP DIN0471-19X1,2

546.33.074.000

FEDERLASCHE

SPRING HANGER

0405 222610

NADELKRANZ K 22X26X10 A

NEEDLE BEARING K 22X26X10 A

590.33.069.000

ANSCHLAGSTÜCK

BUMP PART

548.33.024.000

STARTERZWISCHENRAD 2003

INTERMEDIATE GEAR 2003

546.33.025.000

KICKSTARTERFEDER

KICKSTARTER SPRING

546.33.026.000

MITNEHMERNABE

DRIVING HUB

580.33.028.000

SPERRADFEDER 1,2 MM

RATCHET GEAR SPRING 1,2 MM

580.33.031.000

ANLAUFSCHEIBE 22,2 X 30 X 1,5

STOP DISK 22,2 X 30 X 1,5

590.33.080.000

SCHEIBE 20X32X1

SHIM 20X32X1

546.33.090.000

ANLAUFSCHEIBE 17,2X25X1

STOP DISK 17,2X25X1

0988 172405

PASSCHEIBE DIN0988-17X24X0,5

SHIM WASHER DIN0988-17X24X0,5

590.33.050.000

KICKSTARTERWELLE RACING 2000

KICKSTARTER SHAFT RACING 2000

548.33.051.034

KICKSTARTERRAD 34-Z 03

KICKSTARTER GEAR 34-T 03

590.33.052.000

SPERRAD

RATCHET GEAR KICKSTARTER

0015 060103

SK.BUNDSCHRAUBE M 6X10 SW=8

HH COLLAR SCREW M 6X10 WS=8

0015 060163

SK.BUNDSCHRAUBE M 6X16 SW=8

HH COLLAR SCREW M 6X16 WS=8

04-548.33.0

LOCTITE 243

05-548.33.0

Summary of Contents for 2005

Page 1: ...SPAREPARTSMANUAL2005 ERSATZTEILKATALOG MOTOR SPARE PARTS MANUAL ENGINE 250 SX 250 300 EXC 300 MXC ...

Page 2: ... 9 9 cl cm cp cq do dp dr ds dt eq fk 1 bp bq ek eo 1 7 9 bk 6 bl bo bp bq br bt dl bm 3 3 4 dm LOCTITE 243 SX KUPPLUNG CLUTCH 3 3 4 2 dm MXC EXC 4 5 bn bp bq br bs bs bt bt ck cl cm cn cp cq cr cs ct dk dl dq ek el en eo ep eq er fl fm fn gk gl ZAHNSEGMENT LINKS GEAR SEGMENT L S ZAHNSEGMENT RECHTS GEAR SEGMENT R S STEUERWALZE LINKS CONTROL SHAFT L S STEUERWALZE RECHTS CONTROL SHAFT R S LOCTITE 24...

Page 3: ...thout previous announcement and without giving reasons KTM may stop manufacturing certain models without previous notice KTM shall not be held liable for any deviations of availability and or ability to deliver illustrations descriptions printing and or other errors The illustrated models partly contain extra equipment which is not applied to standard models 2004 by KTM SPORTMOTORCYCLE AG Mattigho...

Page 4: ...13 8X11X12 DOWEL BUSHING 13 8X11X12 1 28 548 30 027 000 PASSHÜLSE 21X12 03 DOWEL 21X12 03 1 39 548 30 039 000 GEHÄUSEDICHTUNG 2003 ENGINE CASE GASKET 2003 1 47 548 30 047 000 KETTENAUSFALLSCHUTZ 04 CHAIN FAIL PROTECTION 04 1 49 546 34 049 000 HALTEBLECH RETAINING PLATE 1 54 0014 050163 SK BUNDSCHRAUBE M 5X16 SW 6 HH COLLAR SCREW M 5X16 WS 6 4 60 0015 060403 SK BUNDSCHRAUBE M 6X40 SW 8 HH COLLAR SC...

Page 5: ...SCHELLE 52 12 GEMI CLAMP 52 12 GEMI 1 42 0015 060163 SK BUNDSCHRAUBE M 6X16 SW 8 HH COLLAR SCREW M 6X16 WS 8 4 43 0015 060203 SK BUNDSCHRAUBE M 6X20 SW 8 HH COLLAR SCREW M 6X20 WS 8 4 44 547 36 044 000 GUMMIMUFFE KPL BOYESEN 2002 RUBBER BOOT CPL BOYESEN 2002 1 51 548 30 051 044 MEMBRANGEHÄUSE BOYESEN KPL 03 REED VALVE ASSY BOYESEN CPL 03 1 52 547 30 052 000 MEMBRANBLÄTTER KPL BOYESEN REED VALVE CP...

Page 6: ...DECKEL 03 CLUTCH COVER OUTSIDE 03 1 34 548 35 003 000 DICHTUNG WAPU DECKEL 250 2003 GASKET WAPU COVER 250 2003 1 35 548 35 001 000 WASSERPUMPENDECKEL 250 300 03 WATERPUMP COVER 250 300 03 1 37 546 37 107 000 DICHTELEMENT UNTEN SEALING ELEMENT BOTTOM 1 38 548 37 091 000 DICHTELEMENTTRÄGER 03 SEALING CARRIER 03 1 39 0770 021160 O RING 18 72X2 62 0 RING 18 72X2 62 1 40 0603 061001 CU DICHTRING DIN760...

Page 7: ...8X52X7 BTSL SHAFT SEAL RING 38X52X7BTSL 1 11 0625 623204 RILLENKUGELLAGER 32X65X17 NTN BALL BEARING 32X65X17 NTN 1 12 548 30 018 200 KURBELWELLE 250 SX 05 CRANKSHAFT 250 SX 05 1 SX SX 13 548 30 118 000 KURBELWELLE 250 300 MXC EXC 04 CRANKSHAFT 250 300 MXC EXC 04 1 EXC MXC EXC MXC 14 544 30 034 000 NADELLAGER KBK 18X22X20 NEEDLE BEARING KBK 18X22X20 1 15 0888 030050 SCHEIBENFEDER DIN6888 3X5X13 WOO...

Page 8: ...00X2 00 VITON O RING 80 00X2 00 VITON 1 300 300 21 0770 114020 O RING 114 00X2 00 SILICON O RING 114 00X2 00 SILICONE 1 22 583 36 020 090 UNTERDRUCKANSCHLUSS M 6X1 ALU VACUUM CONNECTION M 6X1 1 23 310 07 107 001 PVC SCHLAUCH 6X9 MM PER METER PVC HOSE 6X9 MM PER METRE 0 30 24 503 03 089 000 WINKELSTÜCK 97 ANGEL PIECE 97 1 25 0835 100351 STIFTSCHRAUBE DIN0835 M10X35 STUD DIN0835 M10X35 2 26 0835 100...

Page 9: ...CHTS 250 GEAR SEGMENT R S 250 1 16 546 37 364 000 ZAHNSEGMENT RECHTS 300 GEAR SEGMENT R S 300 1 17 546 37 064 050 ZAHNSEGMENT LINKS 250 GEAR SEGMENT L S 250 1 17 546 37 364 050 ZAHNSEGMENT LINKS 300 GEAR SEGMENT L S 300 1 18 547 37 019 000 LAGERHÜLSE FÜR STEUERKLAPPE 97 BEAR SLEEVE F CONTROL FLAP 97 2 19 0770 150151 O RING 15 00X1 50 VITON O RING 15 00X1 50 VITON 2 20 548 37 020 000 STEUERKLAPPE 2...

Page 10: ...Y SPRING SOFT RED X 47 546 37 072 300 HILFSFEDER MITTEL GELB AUXILIARY SPRING MID YELLOW 1 47 548 37 072 100 HILFSFEDER HART GRÜN AUXILIARY SPRING HARD GREEN X 48 546 37 071 200 FEDEREINSATZ SPRING INSERT 1 50 546 37 055 244 WINKELHEBEL KPL 91 ANGLE LEVER CPL 91 1 51 0988 101610 PASSCHEIBE DIN0988 10X16X1 SHIM WASHER DIN988 10X16X1 2 52 546 37 096 000 NADELHÜLSE HK 1010 NEEDLE SLEEVE HK 1010 2 53 ...

Page 11: ...HRAUBE M 4X16 SW 6 HH COLLAR SCREW M 4X16 WS 6 4 15 545 31 615 000 FEDER FÜR STELLSCHRAUBE SPRING FOR ADJUSTMENT SCREW 1 17 545 31 617 000 STELLSCHRAUBE ADJUSTMENT SCREW 1 18 546 31 118 000 FEDER SPRING 1 19 546 31 219 100 STELLSCHRAUBE M 5 ADJUSTMENT SCREW M 5 1 20 546 31 020 000 SCHWIMMERNADEL PWK 38 AG PJ FLOAT VALVE CPL PWK 38 AG PJ 1 21 545 31 621 000 KLAMMER CLAMP 1 23 545 31 623 155 HAUPTDÜ...

Page 12: ... JET NEEDLE KEIHIN N3CJ 04 1 EXC EU AUS EXC EU AUS 34 547 31 134 000 DÜSENNADEL KEIHIN N3EG 04 JET NEEDLE KEIHIN N3EG 04 X 34 547 31 034 700 DÜSENNADEL KEIHIN N3EH JET NEEDLE KEIHIN N3EH 1 MXC EXC USA MXC EXC USA 34 547 31 034 900 DÜSENNADEL KEIHIN N3EW JET NEEDLE KEIHIN N3EW X 35 548 31 035 065 GASSCHIEBER 6 5 KEIHIN THROTTLE VALVE 6 5 KEIHIN 1 SX SX 35 546 31 035 000 GASSCHIEBER 7 FÜR 38 PJ 2000...

Page 13: ...502 31 012 000 DICHTMANSCHETTE FÜR ZÜNDKERZE SEALING CUP FOR SPARK PLUG 1 13 543 31 093 410 ZÜNDKERZE NGK BR8ECM SPARK PLUG NGK BR8ECM 1 16 503 39 006 000 ZÜNDSP KOK IG 3834 125 380 98 IGNI COIL KOKU 3834 125 380 98 1 31 548 39 031 100 ELEKTRONIKBOX 250 SX 04 CDI UNIT 250 SX 04 1 38 0014 060103 SK BUNDSCHRAUBE M 6X10 SW 8 HH COLLAR SCREW M 6X10 WS 8 2 40 0015 050163 SK BUNDSCHRAUBE M 5X16 SW 8 HH ...

Page 14: ...P KOK IG 3834 125 380 98 IGNI COIL KOKU 3834 125 380 98 1 31 548 39 031 400 DIGITALBOX 250 EXC 05 CDI UNIT 250 EXC 05 1 31 548 39 331 100 DIGITALBOX 300 MXC EXC 05 CDI UNIT 300 MXC EXC 05 1 32 548 39 032 000 KABELSTRANG F CDI BOX 2T 05 WIRING HARNESS FOR CDI 2 ST 05 1 33 547 11 034 000 SPANNUNGSREGLER KOKU EXC USA VOLTAGE REGULATOR KOKU EXC USA 1 250 EXC USA 250 EXC USA 34 800 11 034 000 SPANNUNGS...

Page 15: ...26 581 32 026 000 DÄMPFERELEMENT DAMPING ELEMENT 8 28 581 32 028 000 HALTEBLECH RETAINING PLATE 1 29 565 32 095 000 NADELKRANZ K 26X30X22 ZW KSE NEEDLE BEARING K26X30X22ZW KSE 1 30 503 32 070 000 INNENRING MIT BUND INNER RING WITH COLLAR 1 50 503 29 050 000 ENTLÜFT SPRITZE HYDR KUPPLUNG VENT INJEKTION HYDR CLUTCH 1 52 546 37 097 200 AXIALLAGER AXK 1226 AXIAL NEEDLE BEARING AXK 1226 1 53 503 32 054...

Page 16: ...03 INTERMEDIATE GEAR 2003 1 25 546 33 025 000 KICKSTARTERFEDER KICKSTARTER SPRING 1 26 546 33 026 000 MITNEHMERNABE DRIVING HUB 1 28 580 33 028 000 SPERRADFEDER 1 2 MM RATCHET GEAR SPRING 1 2 MM 1 31 580 33 031 000 ANLAUFSCHEIBE 22 2 X 30 X 1 5 STOP DISK 22 2 X 30 X 1 5 1 32 590 33 080 000 SCHEIBE 20X32X1 SHIM 20X32X1 1 33 546 33 090 000 ANLAUFSCHEIBE 17 2X25X1 STOP DISK 17 2X25X1 1 34 0988 172405...

Page 17: ...RILLENKUGELLAGER 6205 C3 NTN BALL BEARING 6205 C3 NTN 1 11 0405 222613 NADELKRANZ K 22X26X13 TN NEEDLE BEAR K 22X26X13 TN 1 12 0405 242812 NADELKRANZ K24X28X11 9 GETEILT NEDDLE BEAR K24X28X11 9 DIV 1 15 546 33 015 000 ANLAUFSCHEIBE 20 2X33X1 5 STOP DISK 20 2X33X1 5 1 16 546 33 096 000 AXIALSICHERUNG 25X1 64 AXIAL CIRCLIP 25X1 64 2 20 0625 160040 RILLENKUGELLAGER TM 16004 C3 GROOVED BALL BEAR TM 16...

Page 18: ...ILLENKUGELLAGER 6205 C3 NTN BALL BEARING 6205 C3 NTN 1 11 0405 222613 NADELKRANZ K 22X26X13 TN NEEDLE BEAR K 22X26X13 TN 1 12 0405 242812 NADELKRANZ K24X28X11 9 GETEILT NEDDLE BEAR K24X28X11 9 DIV 1 15 546 33 015 000 ANLAUFSCHEIBE 20 2X33X1 5 STOP DISK 20 2X33X1 5 1 16 546 33 096 000 AXIALSICHERUNG 25X1 64 AXIAL CIRCLIP 25X1 64 2 20 0625 160040 RILLENKUGELLAGER TM 16004 C3 GROOVED BALL BEAR TM 160...

Page 19: ... 025 000 RILLENKUGELL TM SC05C20C4 NTN BALL BEARING TM SC05C20C4 NTN 1 26 0625 062035 RILLENKUGELL 6203 JR2 C3 BALL BEARING 6203 JR2 C3 1 28 520 33 096 000 SICH RING DIN0471 25X1 64SD LOCK RING DIN0471 25X1 64SD 1 29 500 33 029 013 KETTENRAD 13 Z SPROCKET 13 T 1 29 500 33 029 014 KETTENRAD 14 Z SPROCKET 14 T 1 29 500 33 029 015 KETTENRAD 15 Z SPROCKET 15 T X 30 590 33 030 000 ANLAUFSCHEIBE 25 2X32...

Page 20: ...025 000 RILLENKUGELL TM SC05C20C4 NTN BALL BEARING TM SC05C20C4 NTN 1 26 0625 062035 RILLENKUGELL 6203 JR2 C3 BALL BEARING 6203 JR2 C3 1 28 520 33 096 000 SICH RING DIN0471 25X1 64SD LOCK RING DIN0471 25X1 64SD 1 29 500 33 029 013 KETTENRAD 13 Z SPROCKET 13 T 1 29 500 33 029 014 KETTENRAD 14 Z SPROCKET 14 T X 29 500 33 029 015 KETTENRAD 15 Z SPROCKET 15 T X 30 590 33 030 000 ANLAUFSCHEIBE 25 2X32X...

Page 21: ...34 019 000 SCHALTSCHIENE ANTR 250 300 SHIFT RAIL MAIN SHAFT 250 300 1 20 548 34 020 000 SCHALTSCHIENE ABTR 250 300 SHIFT RAIL C SHAFT 250 300 1 23 548 34 023 000 ARRETIERHEBELFEDER 03 LOCKING LEVER SPRING 03 1 24 503 34 024 044 ARRETIERHEBEL KPL 125 200 98 LOCATING LEVER CPL 125 200 98 1 25 546 34 052 300 HÜLSE FÜR ARRETIERHEBEL SLEEVE FOR LOCKING LEVER 1 26 0349 000050 SCHEIBE DIN7349 5X15X2 WASH...

Page 22: ... HOSE INCL Y PART 03 1 27 548 35 027 000 KÜHLERSCHLAUCH 18X25X130 MM 03 RADIATOR HOSE 18X25X130 MM 03 1 WASSERPUMPE KÜHLER WATER PUMP RADIATOR 33 503 35 033 000 ABDECKUNG F KÜHLER LI SCHWARZ COVER FOR RADIATOR L S BLACK X FÜR WINTERBETRIEB FOR WINTER OPERATION 34 546 35 034 200 KÜHLERSCHUTZ LINKS FARBLOS 95 RAD PROTECT L S COLORLESS 95 1 34 546 35 034 200 04 KÜHLERSCHUTZ LINKS ORANGE RADIATOR PROT...

Page 23: ...8 35 024 000 FORMSCHLAUCH 10X17 RADIATOR HOSE 10X17 1 25 565 35 025 001 KÜHLERSCHLAUCH 18X25 PER MET RADIATOR HOSE 18X25 PER METRE 0 34 26 548 35 026 033 KÜHLERSCHLAUCH MIT THERM 04 RADIATOR HOSE W THERMOSTAT 04 1 27 548 35 027 000 KÜHLERSCHLAUCH 18X25X130 MM 03 RADIATOR HOSE 18X25X130 MM 03 1 WASSERPUMPE KÜHLER WATER PUMP RADIATOR 28 548 35 028 000 FORMSCHLAUCH 18X25 RADIATOR HOSE 18X25 1 34 546 ...

Page 24: ... 2 3 4 1 9 510 12 014 000 GRADSCHEIBE TIMING DEGREE DISC 1 10 510 12 016 000 SCHUTZKAPPE F KURBELWELLE M12 PROTECTION CAP CRANKSHAFT M12 1 11 548 29 001 000 EINSTELLLEHRE 250 SX 03 ADJUSTING PLATE 250 SX 03 1 NUR FÜR 250 SX ONLY FOR 250 SX 13 501 12 013 000 MESSUHR 0 10MM DIAL GAUGE 0 10MM 1 14 501 12 030 000 MESSUHRHALTER DIAL GAUGE SUPPORT 1 15 584 29 059 000 LOCTITE 648 GRÜN 24ML LOCTITE 648 GR...

Page 25: ...NOTIZEN NOTES 2005 ...

Page 26: ...NOTIZEN NOTES 2005 ...

Page 27: ...NOTIZEN NOTES 2005 ...

Page 28: ...KTM Sportmotorcycle AG A 5230 Mattighofen www ktm at KTM Group Partner Art Nr 3 208 165 05 2004 Foto Mitterbauer 3208165 ...

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